System and method for detecting a mode of drilling

Patent metadata

Field	Value
Publication number	US-11828156-B2
Application number	US-202117338537-A
Country	US
Kind code	B2
Filing date	Jun 3, 2021
Priority date	Dec 22, 2011
Publication date	Nov 28, 2023
Grant date	Nov 28, 2023

Abstract

A system and method for surface steerable drilling are provided. In one example, the method includes monitoring operating parameters for drilling rig equipment and bottom hole assembly (BHA) equipment for a BHA, where the operating parameters control the drilling rig equipment and BHA equipment. The method includes receiving current inputs corresponding to performance data of the drilling rig equipment and BHA equipment during a drilling operation and determining that an amount of change between the current inputs and corresponding previously received inputs exceeds a defined threshold. The method further includes determining whether a modification to the operating parameters has occurred that would result in the amount of change exceeding the defined threshold and identifying that a problem exists in at least one of the drilling rig equipment and BA equipment if no modification has occurred to the operating parameters. The method includes performing a defined action if a problem exists.

First claim

What is claimed is:

1. A drilling system, comprising:
a processor coupled to a drilling rig system and to a non-transitory memory, the memory comprising instructions executable by the processor, wherein the instructions comprise instructions for:
starting one or more pumps to circulate drilling fluid in a wellbore having a drill string therein;
rotating the drill string;
detecting a movement of a traveling block via a block position sensor that measures a position of a bottom of a top drive or kelly in relation to a rig floor;
upon detecting the movement of the traveling block, obtaining a plurality of first values from a plurality of sensors wherein the plurality of first values comprises at least two values of a standpipe pressure value, a torque value, a hookload value, or a combination thereof;
advancing the drill string in the wellbore;
obtaining a plurality of second values from the plurality of sensors, wherein the plurality of second values comprises at least two values of a standpipe pressure value, a torque value, a hookload value, or a combination thereof;
using the plurality of first values and the plurality of second values to calibrate one or more values associated with one or more drilling parameters; and
drilling the wellbore using the calibrated one or more values associated with the one or more drilling parameters.

2. The drilling system of claim 1 , wherein the plurality of the first values and the plurality of the second values comprise the standpipe pressure value.

3. The drilling system of claim 1 , wherein the plurality of the first values and the plurality of the second values comprise the torque value.

4. The drilling system of claim 1 , wherein the plurality of the first values and the plurality of the second values comprise the hookload value.

5. The drilling system according to claim 1 ,
wherein the plurality of the first values comprises at least the standpipe pressure value, the torque value, and the hookload value.

6. The drilling system according to claim 1 , further comprising instructions for:
measuring a differential pressure value prior to a drawworks movement and re-engagement of drilling, the differential pressure value is a difference between standpipe pressure readings and a reference point pressure; and
identifying the differential pressure value measurement as a nonrotating hook load calibration reference.

7. The drilling system according to claim 1 , further comprising instructions for:
measuring the torque value after a rotary drive is engaged prior to reaching a steady state value for the torque value; and
identifying the measured torque value as an amount of torque required to free the drill string from friction to drill freely.

8. The drilling system according to claim 1 , further comprising instructions for:
when the traveling block is lowering the drill string, measuring a hookload value;
determining a difference between the measured hookload value and an idle hook load value; and
storing the differences as an amount of slack off drill string weight required to break a friction value of an idle drill string.

9. The drilling system according to claim 1 , further comprising instructions for:
calculating a drill string length by measuring a sequence of a plurality of drill pipes as the plurality of drill pipes are being assembled into stands for assembly into the drill string.

10. A method for drilling a well, the method comprising:
starting one or more pumps to circulate drilling fluid in a wellbore having a drill string therein;
rotating the drill string;
measuring, by a first sensor, a position of a top drive or kelly in relation to a rig floor to detect movement of a traveling block;
upon detecting movement of the traveling block, obtaining a first value from a second sensor, wherein the first value comprises at least one of a standpipe pressure value, a torque value, and a hookload value;
advancing the drill string into the wellbore;
obtaining one or more second sensor values from the second sensor;
using the first value and the one or more second sensor values to calibrate one or more values associated with one or more drilling parameters; and
drilling the wellbore using the calibrated one or more values associated with the one or more drilling parameters.

11. The method of claim 10 , further comprising:
measuring a differential pressure value, prior to the movement of the traveling block and drilling the wellbore, the differential pressure value being a difference between standpipe pressure readings and a reference point pressure; and
identifying the differential pressure value measurement as a nonrotating hook load calibration reference.

12. The method of claim 10 , further comprising:
obtaining the torque value before the torque value reaches a steady state value; and
identifying the obtained torque value as an amount of torque required to drill freely.

13. The method of claim 10 , further comprising:
measuring a hookload value, prior to advancing the drill string;
determining a difference between the measured hookload value and an idle hookload value; and
storing the difference as an amount of slack off drill string weight required to break a friction value of an idle drill string.

14. The method of claim 10 , further comprising:
adding one or more pipes each having a length to the drill string;
updating a pipe tally value for the drill string length by adding the lengths of the one or more pipes added to the drill string; and
repeating the foregoing steps a plurality of times during drilling of the wellbore to maintain an inventory of a plurality of pipes that form the drill string.

15. The method of claim 10 , further comprising:
adding one or more pipes each having a length to the drill string;
updating a pipe tally value for the drill string length by adding the lengths of the one or more pipes added to the drill string;
responsive to the updated pipe tally value, determining a pipe tally correction value; and
determining if the pipe tally correction value exceeds a threshold therefor.

16. The method of claim 15 , further comprising:
detecting that the pipe tally correction value exceeds the threshold; and
sending an alert.

17. The method of claim 15 , further comprising when the pipe tally correction value does not exceed the threshold, using the updated pipe tally to calibrate a drilling operation variable comprising at least one of differential pressure, the differential pressure value being a difference between standpipe pressure readings and a reference point pressure, the hookload value, the standpipe pressure value, and a weight on bit.

18. The method of claim 10 , further comprising determining a differential pressure zero point using the first value of the standpipe pressure value following lowering a draw works and the drill string and prior to resuming drilling.

19. The method of claim 10 , further comprising calibrating a weight on bit zero point using the first value that comprises a hook load value.

Assignees

• Motive Drilling Tech Inc

Inventors

• Benson Todd W
• Chen Teddy C
• Simpson David Lee

Classifications

• E21B44/00 Primary

  Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions · CPC title

• E21B7/04

  Directional drilling · CPC title

• E21B19/165

  Control or monitoring arrangements therefor · CPC title

• E21B44/02

  Automatic control of the tool feed ({E21B44/005,} E21B44/10 take precedence) · CPC title

• E21B45/00

  Measuring the drilling time or rate of penetration · CPC title