Polymer-sand nanocomposite lost circulation material

Patent metadata

Field	Value
Publication number	US-11828116-B2
Application number	US-202318095718-A
Country	US
Kind code	B2
Filing date	Jan 11, 2023
Priority date	Oct 9, 2020
Publication date	Nov 28, 2023
Grant date	Nov 28, 2023

Abstract

A method of forming a barrier to overcome lost circulation in a subterranean formation. The method includes injecting a polymer-sand nanocomposite into one or more lost circulation zones in the subterranean formation where the polymer-sand nanocomposite is formed from sand mixed with a polymer hydrogel. Further, the polymer hydrogel includes a hydrogel polymer, an organic cross-linker, and a salt. The sand additionally comprises a surface modification. The associated method of preparing a polymer-sand nanocomposite lost circulation material for utilisation in forming the barrier is provided.

First claim

What is claimed is:

1. A method of preparing a polymer-sand nanocomposite lost circulation material, the method comprising:
applying a surface modification comprising attachment of an organic cross-linker to the surface of sand particles by:
preparing a cross-linker solution comprising one or more organic cross-linkers;
combining the cross-linker solution and the sand particles to generate a cross-linker modified sand precursor; and
heating the cross-linker modified sand precursor to a temperature of 120 to 180° C. for at least 2 hours to generate a cross-linker modified sand;

preparing a polymer hydrogel by combining a hydrogel polymer, additional organic cross-linker, and a salt; and
combining the polymer hydrogel and the cross-linker modified sand to form the polymer-sand nanocomposite.

2. The method of claim 1 , where the cross-linker solution comprises a mixture of hydroquinone and hexamethylenetetramine.

3. The method of claim 2 , where the hydroquinone and hexamethylenetetramine are each provided as 0.5 to 2 wt. % of the cross-linker modified sand precursor.

4. The method of claim 1 , where the hydrogel polymer is selected from the group consisting of polyacrylamide, polyacyrlonitrile, polyvinyl alcohol, Polyethylene terephthalate, polybutylene terephthalate, hydrolyzed PAM, polycarbonate, polyethylene, polyurethane, polypropylene, and acrylonitrile butadiene styrene.

5. The method of claim 1 , where the salt is a monovalent salt, a divalent salt, or a combination of monovalent and divalent salts.

6. The method of claim 5 , where the salt is KCl.

7. The method of claim 1 , where the cross-linker modified sand further comprises a surface polymerization.

8. The method of claim 7 , where the surface polymerization comprises two or more of polystyrene, poly(methyl methacrylate), polyacyrlonitrile, polyvinyl alcohol, polyethylene terephthalate, polybutylene terephthalate, hydrolyzed polyacrylamide, polycarbonate, polyethylene, polyurethane, polypropylene, and acrylonitrile butadiene styrene.

9. The method of claim 7 , where the surface polymerization comprises the polymerization product of styrene, methyl methacrylate, and divinyl benzene.

10. The method of claim 7 , where the surface polymerization further comprises 2 to 8 weight percent of a non-functionalized graphene.

11. The method of claim 1 , where the polymer hydrogel further comprises a non-functionalized graphene such that the polymer-sand nanocomposite comprises 0.01 to 4 weight percent of the non-functionalized graphene.

12. The method of claim 1 , where the polymer hydrogel further comprises a filler, the filler comprising zirconium hydroxide.

13. The method of claim 12 , where the filler is ZrG5.

14. The method of claim 1 , where the sand particles have a size distribution of 20 to 40 mesh.

Assignees

• Alfaisal Univ
• Saudi Arabian Oil Co

Inventors

• Almohsin Ayman
• Alsharaeh Edreese
• Krishnan Mohan Raj

Classifications

• E21B21/003 Primary

  Means for stopping loss of drilling fluid (plastering the borehole wall E21B33/138) · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• C08J3/245

  Differential crosslinking of one polymer with one crosslinking type, e.g. surface crosslinking · CPC title

• C08K3/042

  Graphene or derivatives, e.g. graphene oxides · CPC title

• C08K3/22

  of metals · CPC title