Door frame cover

Patent metadata

Field	Value
Publication number	US-11828101-B2
Application number	US-202117475650-A
Country	US
Kind code	B2
Filing date	Sep 15, 2021
Priority date	Sep 17, 2020
Publication date	Nov 28, 2023
Grant date	Nov 28, 2023

Abstract

Door frame cover overlay systems, devices, and methods are shown and described. A frame cover overlay for an existing door frame may include a base and a removable top. The cover overlay may be secured to the existing door frame to provide protection against further damage.

First claim

We claim:

1. A door frame cover overlay for an existing door frame comprising:
a base having a trim replacement portion and a frame overlay portion, the trim replacement portion and the frame overlay portion perpendicularly aligned to form an L-shape corner in the base, the trim replacement portion including a first leg and a second leg that each extend perpendicularly from the trim replacement portion of the base;
a removable top adapted to fit with the base to form an enclosed open section, the removable top including a body and a pair of arms, the entire removable top separated from the door frame by the base, the body being substantially linear between a first end and a second end thereof, each arm of the pair of arms extending from a respective one of the first end and the second end of the body, each arm of the pair of arms fitted with a respective one of the first leg and the second leg to secure the removable top to the base;
a core disposed within the enclosed open section formed between the base and the removable top, the cover overlay configured to secure to the existing door frame to provide protection against further damage.

2. The door frame cover overlay of claim 1 , wherein the first leg and the second leg each meet on one end with the base.

3. The door frame cover overlay of claim 2 , wherein the top includes, the pair of arms including a first top arm and a second top arm.

4. The door frame cover overlay of claim 3 , wherein the body, the first top arm, and the second top arm form a substantially, elongated U-shaped top.

5. The door frame cover overlay of claim 4 , wherein the base includes notches for securing the top to the base.

6. The door frame cover overlay of claim 5 , wherein the first top arm and the second top arm fit over the first leg and the second leg respectively.

7. The door frame cover overlay of claim 4 , wherein the first leg is offset from a terminal end of the trim replacement portion.

8. The door frame cover overlay of claim 7 , wherein the first top arm covers the first leg and forms a substantially linear surface with the terminal end of the trim replacement portion.

9. The door frame cover overlay of claim 1 , wherein the door frame cover overlay is formed of a composite of wood and plastic.

10. The door frame cover overlay of claim 1 , further including an adhesive on an inside surface of the base.

11. The door frame cover overlay of claim 1 , wherein the frame overlay portion includes an extender receiver.

12. The door frame cover overlay of claim 11 , wherein the extender receiver is offset from the frame overlay portion.

13. The door frame cover overlay of claim 11 , wherein the frame overlay portion is adaptable to a variety of frame widths by use of the extender receiver.

14. The door frame cover overlay of claim 12 , wherein the frame overlay portion includes a notched segment for removing the extender receiver.

15. The door frame cover overlay of claim 1 , wherein an outer surface of the door frame cover overlay mimics the appearance of an existing door frame member.

16. The door frame cover overlay of claim 15 , wherein an outer surface of the top forms a brickmould.

17. The door frame cover overlay of claim 1 , wherein the trim replacement portion covers an existing outer frame surface and the frame overlay portion covers an inner frame surface.

18. The door frame cover overlay of claim 1 , wherein the core is accessible by way of the removable top.

19. A method for covering a door frame with an overlay comprising:
combining a trim replacement portion and a frame overlay portion to form a base,
aligning the trim replacement portion and the frame overlay portion perpendicularly to form an L-shape corner in the base that extends along a length of a stop portion of the door frame and along a width of a rabbet portion of the door frame,
spacing apart a first leg and a second leg from either terminal end of the trim replacement portion,
fitting a removable top with the base to form an enclosed open section, the top including a body, flanked by a first arm and a second arm, collectively forming a U-shaped top, the enclosed open section defined by the trim replacement portion, the first leg, the second leg, and the body, and
securing the overlay to the door frame to provide a protective barrier against further damage,
extending the first leg and the second leg perpendicularly from the trim replacement portion of the base,
fitting in a substantially parallel manner the first leg with the first arm and the second leg with the second arm, with the first arm and the second arm substantially spanning the distance between the trim replacement portion and the body.

20. A door frame cover overlay for an existing door frame comprising:
a base having a trim replacement portion and a frame overlay portion, the trim replacement portion and the frame overlay portion perpendicularly aligned to form an L-shape corner in the base, the trim replacement portion including a first leg and a second leg spaced apart from either terminal end of the trim replacement portion,
wherein the frame overlay portion is configured to extend a length of a stop portion of the existing door frame, and the trim replacement portion is configured to extend a length of a rabbet portion of the existing door frame,
a removable top adapted to fit with the base to form an enclosed open section, the removable top including a body, flanked by a first arm and a second arm such that the removable top defines a U-shape, the body being substantially linear between the first arm and the second arm,
wherein the cover overlay is configured to secure to the existing door frame to provide a protective barrier against further damage with the removable top fitting over a U-shaped segment of the trim replacement portion formed by the first leg, a section of the base between the first leg and the second leg, and the second leg, the first arm and the second arm substantially spanning the distance between the trim replacement portion and the body.

21. The door frame cover overlay of claim 20 , further including a core adapted to fit within the first leg and the second leg of the base, and adapted to be enclosed with the base and the removable top when the removable top is attached to the base.

Assignees

• Endura Products Llc

Inventors

• Jaskiewicz Tomasz
• Simon Stephen
• Kendall Adam

Classifications

• E06B1/34 Primary

  Coverings, e.g. protecting against weather, for decorative purposes · CPC title

• E06B1/00

  Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings (E06B5/00 takes precedence; features relating also to inner frames or wing frames, features relating solely to the mounting of inner frames E06B3/00; corner joints or edge joints E06B3/96) · CPC title

• E06B1/28

  Hollow frames (E06B1/30 takes precedence) · CPC title

• E06B1/30

  composed of several parts with respect to the cross-section of the frame itself · CPC title

• E06B1/32

  Frames composed of parts made of different materials · CPC title