Selective attachment of a yarn structure

Patent metadata

Field	Value
Publication number	US-11826948-B2
Application number	US-202117389756-A
Country	US
Kind code	B2
Filing date	Jul 30, 2021
Priority date	Nov 9, 2015
Publication date	Nov 28, 2023
Grant date	Nov 28, 2023

Abstract

A method and system are disclosed. A method of printing onto a base having an upper surface spaced from a lower surface by a base thickness includes dispensing a yarn from a nozzle of a printing system and selectively attaching the yarn to a first attachment region. The step of dispensing the yarn includes dispensing a heat-moldable material and a melt-resistant material. The step of selectively attaching the yarn to the first attachment region includes moving the nozzle into the first attachment region. The step of moving the nozzle into the first attachment region reduces the base thickness by a prodding distance. The heat-moldable material bonds to the first attachment region.

First claim

We claim:

1. An article of apparel comprising:
a yarn printed onto an upper surface of the article of apparel, the yarn including a heat-moldable material and a melt-resistant material;
a plurality of attached regions in which yarn is bonded to the upper surface of the article of apparel, the plurality of attached regions comprising at least a first attachment region and a second attachment region; and
at least one unattached region in which the yarn is not bonded to the upper surface, the at least one unattached region including at least a first unattached region between the first attachment region and the second attachment region.

2. The article of apparel of claim 1 , wherein the yarn is bonded to the upper surface of the article of apparel at the plurality of attachment regions by contact of the upper surface of the article of apparel with the heat-moldable material during a transition of the heat moldable material from a liquid state to a solid state.

3. The article of apparel of claim 2 , wherein the at least one unattached region is a plurality of unattached regions, the heat-moldable material of the yarn is spaced apart from the upper surface of the article of apparel at the plurality of unattached regions.

4. The article of apparel of claim 3 , wherein the heat-moldable material is attached to the melt-resistant material in the plurality of unattached regions.

5. The article of apparel of claim 3 , wherein the yarn is bonded to the attached regions along a first length, and adjacent ones of the plurality of attached regions are spaced apart by an interval length that is greater than the first length.

6. The article of apparel of claim 3 , wherein adjacent ones of the plurality of attached regions are spaced apart by an interval length that varies along a length of the yarn.

7. The article of apparel of claim 1 , further comprising a structure that extends from the upper surface of the article of apparel,
wherein the yarn extends at least partially around the structure.

8. The article of apparel of claim 7 , wherein the structure is a post.

9. The article of apparel of claim 1 , wherein the melt-resistant material comprises a textile.

10. The article of apparel of claim 1 , wherein the melt-resistant material comprises a plant and/or animal material.

11. The article of apparel of claim 1 , wherein the article of apparel is an article of clothing.

12. The article of apparel of claim 1 , wherein the article of apparel is an article of footwear.

13. An article of apparel comprising:
a yarn printed onto an upper surface of the article of apparel, the yarn including a heat-moldable material and a melt-resistant material;
a plurality of attached regions in which yarn is bonded to the upper surface of the article of apparel, the plurality of attached regions comprising at least a first attachment region and a second attachment region; and
a plurality of unattached regions in which yarn is not bonded to the upper surface,
wherein the plurality of unattached regions are configured to permit the yarn to move freely away from the upper surface of the article of apparel.

14. The article of apparel of claim 13 , further comprising a fastener,
wherein at least a portion of the yarn in the unattached regions can move from a first position in which the yarn is attached to the fastener to a second position in which the yarn is unattached to the fastener.

15. The article of apparel of claim 14 , wherein the yarn is bonded to the upper surface of the article of apparel at the plurality of attachment regions by contact of the upper surface of the article of apparel with the heat moldable material during a transition of the heat moldable material from a liquid state to a solid state.

16. The article of apparel of claim 14 , wherein the fastener comprises a post that extends from the upper surface of the article of apparel.

17. The article of apparel of claim 13 , wherein the heat-moldable material is attached to the melt-resistant material in the plurality of unattached regions.

18. The article of apparel of claim 17 , wherein the yarn is bonded in the attached regions by a first length, and adjacent ones of the plurality of attached regions are spaced apart by an interval length that is greater than the first length.

19. The article of apparel of claim 13 , wherein the melt-resistant material comprises a textile.

20. The article of apparel of claim 13 , wherein the article of apparel is an article of footwear.

Assignees

• Nike Inc

Inventors

• Waatti Todd A
• Sterman Yoav

Classifications

• B29C64/118 Primary

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B29C48/02

  Small extruding apparatus, e.g. handheld, toy or laboratory extruders · CPC title

• B29C48/05

  Filamentary, e.g. strands · CPC title

• B29C48/266

  Means for allowing relative movements between the apparatus parts, e.g. for twisting the extruded article or for moving the die along a surface to be coated · CPC title

• B29C48/2883

  of preformed parts, e.g. inserts, retaining their shape during the extrusion process · CPC title