Process for the Rapid Blackening of Surgical Needles
US-2017370004-A1 · Dec 28, 2017 · US
US11826796B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11826796-B2 |
| Application number | US-202117545225-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 8, 2021 |
| Priority date | Jun 12, 2019 |
| Publication date | Nov 28, 2023 |
| Grant date | Nov 28, 2023 |
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A blackened surgical needle made by the method of treating blackened surgical needles, comprising the steps of: a. determining that a blackening process may have produced loose black oxide particles on the blackened surgical needle; b. placing at least one blackened surgical needle having loose black oxide particles on its surface into a bath, wherein the bath comprises: i. an effective amount of citric acid to remove loose black oxide particles from the at least one blackened surgical needle; and ii. a source of ultrasound; and c. applying the ultrasound in the bath for a time sufficient to remove loose black oxide particles from the surface of the at least one needle and wherein the contents of the bath are maintained at a pH below 3.25.
Opening claim text (preview).
We claim: 1. A blackened surgical needle made by the method of treating blackened surgical needles, comprising the steps of: a. determining that a blackening process may have produced loose black oxide particles on the blackened surgical needle; b. placing at least one blackened surgical needle having loose black oxide particles on its surface into a bath, wherein the bath comprises: i. an effective amount of citric acid to remove loose black oxide particles from the at least one blackened surgical needle; and ii. a source of ultrasound; and c. applying the ultrasound in the bath for a time sufficient to remove loose black oxide particles from the surface of the at least one needle and wherein the contents of the bath are maintained at a pH below 3.25. 2. The blackened surgical needle of claim 1 , wherein the concentration of the citric acid is from about 0.5 wt. % to 5 wt. % (aqueous). 3. The blackened surgical needle of claim 2 , wherein the concentration of citric acid is from about 0.75 wt. % to 5 wt. % (aqueous). 4. The blackened surgical needle of claim 3 , wherein the concentration of citric acid is about 1.0 wt. % (aqueous). 5. The blackened surgical needle of any of the claims 1 - 4 , wherein the frequency of the ultrasound is about 40 kHz. 6. The blackened surgical needle of claim 5 , wherein the power of the ultrasound ranges from about 80 watts to about 320 watts. 7. The blackened surgical needle of claim 5 , wherein the time for ultrasonic treatment is less than 5 minutes. 8. The blackened surgical needle of claim 6 , wherein the time for ultrasonic treatment is less than 3 minutes. 9. The blackened surgical needle of claim 7 , wherein the time for ultrasonic treatment is less than 1 minute. 10. The blackened surgical needle of claim 1 , wherein the pH is in the range of 2.4 to 1.7. 11. The blackened surgical needle of claim 10 , wherein the pH is in the range of 2.3 to 1.9.
Laboratory, medical or dentistry appliances, e.g. catheters or sharps · CPC title
by sonic or ultrasonic vibrations · CPC title
the liquid having chemical or dissolving effect · CPC title
Carboxylic acids or salts thereof · CPC title
solutions containing organic acids · CPC title
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