Coil component

Patent metadata

Field	Value
Publication number	US-11823830-B2
Application number	US-202218061220-A
Country	US
Kind code	B2
Filing date	Dec 2, 2022
Priority date	Jun 11, 2018
Publication date	Nov 21, 2023
Grant date	Nov 21, 2023

Abstract

A coil component comprising a core including a winding core having a shape extending in a constant direction, a first flange disposed at a first end in an extending direction of the winding core, and a second flange disposed at a second end in the extending direction of the winding core; first and second electrodes disposed on the first flange; third and fourth electrodes disposed on the second flange; and a coil including a first wire wound around the winding core and electrically connected to the first and third electrodes, and a second wire electrically connected to the second and fourth electrodes. The first and second flanges each have an inner surface facing the winding core, an outer surface facing toward the side opposite to the inner surface, a lower surface connecting the inner and outer surfaces, and an upper surface facing the side opposite to the lower surface.

First claim

The invention claimed is:

1. A coil component comprising:
a core including a winding core part having a shape extending in a constant direction, a first flange part disposed at a first end in an extending direction of the winding core part, and a second flange part disposed at a second end in the extending direction of the winding core part;
a first electrode part and a second electrode part disposed on the first flange part;
a third electrode part and a fourth electrode part disposed on the second flange part; and
a coil including a first wire wound around the winding core part and electrically connected to the first electrode part and the third electrode part and a second wire electrically connected to the second electrode part and the fourth electrode part,
wherein
the first flange part and the second flange part each have an inner surface facing toward the winding core part, an outer surface facing toward the side opposite to the inner surface, a lower surface connecting the inner surface and the outer surface, an upper surface facing toward the side opposite to the lower surface, and two side surfaces connecting the inner surface and the outer surface and connecting the lower surface and the upper surface,
the first electrode part includes a lower-surface-side base electrode disposed on the lower surface, and an outer-surface-side base electrode disposed on the outer surface, while the outer-surface-side base electrode has a shape extending from on an end portion of the lower-surface-side base electrode on the outer surface side onto the outer surface,
the outer-surface-side base electrode has end edges on both sides in the direction intersecting with the two side surfaces, the two side surfaces include a first side surface located on the first electrode part side, the end edges on both sides of the outer-surface-side base electrode are located away from the two side surfaces, whereas the lower-surface-side base electrode extends to the first side surface, and
a size of the lower-surface-side base electrode in a width direction is longer than a size of the outer-surface-side base electrode in the width direction.

2. The coil component according to claim 1 , wherein
the lower-surface-side base electrode is a sintered body, and
the outer-surface-side base electrode is a metal film.

3. The coil component according to claim 1 , wherein the first electrode part includes a metal coating film covering the lower-surface-side base electrode and the outer-surface-side base electrode.

4. The coil component according to claim 3 , wherein the metal coating film includes a Ni layer and a Sn layer.

5. The coil component according to claim 4 , wherein the metal coating film includes a Cu layer.

6. The coil component according to claim 5 , wherein the Cu layer, the Ni layer, and the Sn layer are arranged in order from the inside to the outside.

7. The coil component according to claim 3 , wherein the metal coating film includes a Pd layer or an Au layer as an outermost layer.

8. The coil component according to claim 1 , wherein the lower-surface-side base electrode contains glass and Ag.

9. The coil component according to claim 1 , wherein the outer-surface-side base electrode includes a NiCu layer.

10. The coil component according to claim 9 , wherein the outer-surface-side base electrode includes a NiCu layer covering a NiCr layer.

11. The coil component according to claim 1 , wherein the second electrode part, the third electrode part, and the fourth electrode part each have the same configuration as the first electrode part.

12. The coil component according to claim 1 , wherein
the first flange part and the second flange part each include a side surface connecting the inner surface and the outer surface and connecting the lower surface and the upper surface, and
the first flange part includes a chamfered between the upper surface and the outer surface and between the upper surface and the side surface portion.

13. The coil component according to claim 1 , wherein
the outer surface of the first flange part is provided with a groove portion extending from the lower surface side to the upper surface side, and
the outer-surface-side base electrode is embedded in the groove portion.

14. The coil component according to claim 12 , wherein the second flange part has the same configuration as the first flange part.

15. A coil component, comprising:
a core including a winding core part having a shape extending in a constant direction, a first flange part disposed at a first end in an extending direction of the winding core part, and a second flange part disposed at a second end in the extending direction of the winding core part;
a first electrode part and a second electrode part disposed on the first flange part;
a third electrode part and a fourth electrode part disposed on the second flange part; and
a coil including a first wire wound around the winding core part and electrically connected to the first electrode part and the third electrode part and a second wire electrically connected to the second electrode part and the fourth electrode part,
wherein
the first flange part and the second flange part each have an inner surface facing toward the winding core part, an outer surface facing toward the side opposite to the inner surface, a lower surface connecting the inner surface and the outer surface, an upper surface facing toward the side opposite to the lower surface, and two side surfaces connecting the inner surface and the outer surface and connecting the lower surface and the upper surface,
the first electrode part includes a lower-surface-side base electrode disposed on the lower surface, and an outer-surface-side base electrode disposed on the outer surface, while the outer-surface-side base electrode has a shape extending from on an end portion of the lower-surface-side base electrode on the outer surface side onto the outer surface,
the outer-surface-side base electrode has end edges on both sides in the direction intersecting with the two side surfaces, the end edges on both sides of the outer-surface-side base electrode are located away from the two side surfaces,
a size of the lower-surface-side base electrode in a width direction is longer than a size of the outer-surface-side base electrode in the width direction,
the first flange part and the second flange part each include a side surface connecting the inner surface and the outer surface and connecting the lower surface and the upper surface,
the first flange part includes a chamfered between the upper surface and the outer surface and between the upper surface and the side surface portion, and
the first flange part includes a small chamfered portion between the inner surface and the upper surface smaller than the chamfered portion.

Assignees

• Murata Manufacturing Co

Inventors

• Sukegawa Takashi
• Miyamoto Masashi
• Hashimoto Ryota
• Yamaguchi Kentaro
• Yamaguchi Chihiro

Classifications

• H01F27/292 Primary

  Surface mounted devices · CPC title

• H01F17/045 Primary

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01F27/06

  Mounting, supporting or suspending transformers, reactors or choke coils {not being of the signal type} · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F41/06

  Coil winding · CPC title