Method for operating a vehicular refrigeration system having a refrigeration circuit with a heat pump function

Patent metadata

Field	Value
Publication number	US-11820198-B2
Application number	US-201917258276-A
Country	US
Kind code	B2
Filing date	Aug 2, 2019
Priority date	Aug 7, 2018
Publication date	Nov 21, 2023
Grant date	Nov 21, 2023

Abstract

A method for operating a refrigeration system for a vehicle, the refrigeration system including a refrigerant circuit with a heat pump function. The refrigerant circuit has an exterior heat exchanger, which is operated as a condenser or gas cooler to perform a refrigeration system mode or which is operated as a heat pump evaporator to carry out a heat pump mode. The refrigerant circuit further has an interior heating condenser or heating gas cooler for carrying out a heating mode. The interior heating condenser or heating gas cooler is fluidically connected downstream of the exterior heat exchanger with a reheating expansion device therebetween to carry out a reheating mode. The opening cross-section of the reheating expansion device is controlled in accordance with a refrigeration system parameter indicating the required reheating power.

First claim

The invention claimed is:

1. A method for operating a refrigeration system for a vehicle, the refrigerant system comprising a refrigerant circuit configured to function as a heat pump and provided with an exterior heat exchanger, an interior heating condenser or gas cooler, and a reheating expansion valve,
wherein the exterior heat exchanger is configured to operate as a condenser or gas cooler for a refrigeration mode or as a heat pump evaporator for a heat pump mode,
wherein the interior heating condenser or gas cooler is configured to carry out a heating mode, and
wherein the reheating expansion valve is fluidically arranged between the interior heating condenser or gas cooler and the exterior heat exchanger,
the method comprising:
controlling, during a reheating mode of the refrigerant system, an opening cross-section of the reheating expansion valve based on at least one refrigeration system parameter indicating a required reheating power.

2. The method according to claim 1 , wherein the interior heating condenser or gas cooler is arranged within an air conditioner through which a supply air flows and which comprises an evaporator,
wherein the air conditioner further comprises at least one temperature flap which is pivotable between an open and a closed position and which is configured to direct at least a portion of the supply air flowing through the evaporator over the interior heating condenser or gas cooler based on a position of the at least one temperature flap, and
wherein the at least one refrigeration system parameter comprises the position of the at least one temperature flap.

3. The method according to claim 2 , wherein:
when the position of the at least one temperature flap is greater than a predetermined upper open position, the opening cross-section of the reheating expansion valve is reduced, and
when the position of the at least one temperature flap is less than a predetermined lower open position, the opening cross-section of the reheating expansion valve is increased.

4. The method according to claim 2 , wherein the air conditioner comprises a first temperature flap and a second temperature flap, and
wherein the position of the at least one temperature flap is defined as an average value of a respective position of the first temperature flap and a respective position of the second temperature flap.

5. The method according to claim 2 , wherein the air conditioner comprises a first temperature flap and a second temperature flap, and
wherein the position of the at least one temperature flap is defined based on whichever of the first temperature flap and the second temperature flap has a largest open position.

6. The method according to claim 1 , wherein the interior heating condenser or gas cooler is arranged within an air conditioner through which a supply air flows and which comprises an evaporator,
wherein the refrigeration system further comprises a controller configured to set a target value for an outlet temperature of the supply air exiting the air conditioner and a sensor for measuring an actual value of the outlet temperature of the supply air exiting the air conditioner, and
wherein the at least one refrigeration system parameter comprises the target value.

7. The method according to claim 6 , wherein the target value is associated with a tolerance band such that:
when the actual value exceeds a largest value of the tolerance band, the opening cross-section of the reheating expansion valve is increased, and
when the actual value exceeds a lowest value of the tolerance band, the opening cross-section of the reheating expansion valve is reduced.

8. The method according to claim 1 , wherein the interior heating condenser or gas cooler is arranged within an air conditioner through which a supply air flows and which comprises an evaporator,
wherein the air conditioner further comprises at least one vent flap which is pivotable between an open and a closed position and which is configured to control an outflow of the supply air from the air conditioner based on a position of the at least one vent flap, and
wherein the at least one refrigeration system parameter comprises the position of the at least one vent flap.

9. The method according to claim 8 , wherein:
when the position of the at least one vent flap is greater than a predetermined upper open position, the opening cross-section of the reheating expansion valve is increased, and
when the position of the at least one vent flap is less than a predetermined lower open position, the opening cross-section of the reheating expansion valve is reduced.

10. The method according to claim 1 , wherein the interior heating condenser or gas cooler is arranged within an air conditioner through which a supply air flows and which comprises an evaporator,
wherein the refrigeration system further comprises a controller configured to set a target value for a temperature of the supply air passing over or exiting from the interior heating condenser or gas cooler and a sensor for measuring an actual value of the temperature of the supply air passing over or exiting from the interior heating condenser or gas cooler, and
wherein the at least one refrigeration system parameter comprises the target value.

11. The method according to claim 10 , wherein the target value is associated with a tolerance band such that:
when the actual value exceeds a largest value of the tolerance band, the opening cross-section of the reheating expansion valve is increased, and
when the actual value exceeds a lowest value of the tolerance band, the opening cross-section of the reheating expansion valve is reduced.

12. The method according to claim 1 , wherein the at least one refrigeration system parameter comprises an inlet refrigerant temperature of refrigerant entering the interior heating condenser or gas cooler as measured by a sensor.

13. The method according to claim 12 , wherein the inlet refrigerant temperature is associated with a tolerance band such that:
when the inlet refrigerant temperature exceeds a largest value of the tolerance band, the opening cross-section of the reheating expansion valve is increased, and
when the inlet refrigerant temperature exceeds a lowest value of the tolerance band, the opening cross-section of the reheating expansion valve is reduced.

14. The method according to claim 1 , wherein the at least one refrigeration system parameter comprises a pressure of refrigerant entering the interior heating condenser or gas cooler as measured by a sensor.

15. The method according to claim 14 , wherein the pressure is associated with a tolerance band such that:
when the pressure exceeds a largest value of the tolerance band, the opening cross-section of the reheating expansion valve is increased, and
when the pressure exceeds a lowest value of the tolerance band, the opening cross-section of the reheating expansion valve is reduced.

16. The method according to claim 1 , wherein control of the cross-section of the reheating expansion valve ranges from zero, or a state in which the reheating expansion valve is completely closed, to an area which corresponds to that of the refrigerant circuit directly upstream and/or downstream of the reheating expansion valve, or a state in which the reheating valve is completely open and does not constrict flow through the refrigerant circuit.

Assignees

• Audi Ag

Inventors

• Schroeder Dirk
• Rebinger Christian
• Rottenkolber Helmut

Classifications

• B60H1/0005 Primary

  the air being firstly cooled and subsequently heated or vice versa · CPC title

• B60H1/00021

  Air flow details of HVAC devices · CPC title

• B60H1/00842

  the system comprising a plurality of damper doors; Air distribution between several outlets · CPC title

• B60H1/00885

  Controlling the flow of heating or cooling liquid, e.g. valves or pumps (B60H1/00899 takes precedence; constructions of valves B60H1/00485) · CPC title

• B60H1/00921

  where the flow direction of the refrigerant does not change and there is an extra subcondenser, e.g. in an air duct · CPC title