Foldable display device

Patent metadata

Field	Value
Publication number	US-11815947-B2
Application number	US-202117542586-A
Country	US
Kind code	B2
Filing date	Dec 6, 2021
Priority date	Dec 28, 2020
Publication date	Nov 14, 2023
Grant date	Nov 14, 2023

Abstract

A foldable display device includes a display panel including a folding area and a non-folding area, and a support substrate disposed under the display panel, the support substrate includes a first metal sheet including a plurality of wavy curved portions and a first planarization layer disposed on the first metal sheet, and the support substrate includes a second metal sheet disposed on the first planarization layer and having a planar surface shape and a second planarization layer disposed under the first metal sheet, therefore, since the support substrate integrated into a single layer is disposed under the display panel, folding properties of the display device may be improved, and an overall thickness of the display device may be decreased and a transfer of a pattern boundary or a folding area boundary can be minimized.

First claim

What is claimed is:

1. A foldable display device, comprising:
a display panel including a folding area and a non-folding area; and
a support substrate disposed under the display panel,
wherein the support substrate includes:
a first metal sheet including a plurality of wavy curved portions;
a first planarization layer disposed on the first metal sheet;
a second metal sheet disposed on the first planarization layer and having a planar surface shape; and
a second planarization layer disposed under the first metal sheet,

wherein the plurality of wavy curved portions have a continuous wavy curved shape in a cross-sectional view perpendicular to a display surface of the foldable display device,
the first planarization layer is disposed between the second metal sheet having the planar surface shape and the first metal sheet including the plurality of wavy curved portions,
the first planarization layer has various thicknesses at the folding area, and
an upper surface of the second planarization layer has a wavy curved shape at the folding area.

2. The foldable display device according to claim 1 , wherein the plurality of wavy curved portions is continuously disposed along a folding direction, and each of the plurality of wavy curved portions has a shape extended in a direction perpendicular to the folding direction.

3. The foldable display device according to claim 1 , wherein each of the plurality of wavy curved portions includes a bottom end portion, an inclined portion upwardly inclined from the bottom end portion, and a top portion at a top end of the inclined portion, and
wherein a distance between a top portion of one of the plurality of wavy curved portions and a top portion of another curved portion adjacent thereto is in a range of between 100 μm and 500 μm.

4. The foldable display device according to claim 1 , wherein the plurality of wavy curved portions includes a plurality of first curved portions corresponding to the folding area and a plurality of second curved portions corresponding to the non-folding area.

5. The foldable display device according to claim 4 , wherein a distance between a top portion of one of the plurality of second curved portions and a top portion of another second curved portion adjacent thereto is greater than a distance between a top portion of one of the plurality of first curved portions and a top portion of another first curved portion adjacent thereto.

6. The foldable display device according to claim 4 , wherein in the plurality of second curved portions, a distance between a top portion of one of the plurality of second curved portions and a top portion of another second curved portion adjacent thereto is gradually increased as a distance from the folding area is increased.

7. The foldable display device according to claim 4 , wherein each of the plurality of wavy curved portions includes a bottom end portion, an inclined portion upwardly inclined from the bottom end portion, and a top portion at a top end of the inclined portion,
wherein the inclined portion includes a first inclined portion and a second inclined portion proceed in different directions from each other, and
wherein an angle between the first inclined portion and the second inclined portion included in one of the plurality of first curved portions is smaller than an angle between a first inclined portion and a second inclined portion included in one of the plurality of second curved portions.

8. The foldable display device according to claim 1 , wherein each of the plurality of wavy curved portions has a round shape.

9. The foldable display device according to claim 1 , wherein the first metal sheet is made of a metal or an alloy having a modulus of 150 GPa to 250 GPa.

10. The foldable display device according to claim 1 , wherein the first planarization layer and the second planarization layer have a lower modulus than the first metal sheet.

11. The foldable display device according to claim 1 , wherein the second planarization layer is made of silicone resin.

12. The foldable display device according to claim 1 , wherein the first planarization layer is made of silicone gel (Si-gel).

13. The foldable display device according to claim 1 , wherein the first metal sheet is made of a same material as the second metal sheet.

14. The foldable display device according to claim 1 , wherein a pitch of a first wavy curved portion that is adjacent to the non-folding area is greater than a pitch of a second wavy curved portion that is closer to a center of the folding area.

15. A foldable display device having a folding area and a non-folding area, comprising:
a first planarization layer;
a first metal sheet including a plurality of wavy curved portions at the folding area;
a second planarization layer disposed on the first metal sheet;
a second metal sheet having a planar surface shape; and
a display panel disposed on the second metal sheet,
wherein the plurality of wavy curved portions have a continuous wavy curved shape in a cross-section view perpendicular to a display surface of the foldable display device,
the first planarization layer is disposed between the second metal sheet having the planar surface shape and the first metal sheet including the plurality of wavy curved portions,
the first planarization layer has various thicknesses at the folding area, and
and upper surface of the second planarization layer has a wavy curved shape at the folding area.

16. The foldable display device according to claim 15 , wherein the plurality of wavy curved portions is continuously disposed along a folding direction, and each of the plurality of wavy curved portions has a shape extended in a direction perpendicular to the folding direction.

17. The foldable display device according to claim 15 , wherein each of the plurality of wavy curved portions includes a bottom end portion, an inclined portion upwardly inclined from the bottom end portion, and a top portion at a top end of the inclined portion, and
wherein a distance between a top portion of one of the plurality of curved portions and a top portion of another curved portion adjacent thereto is in a range of between 100 μm and 500 μm.

18. The foldable display device according to claim 15 , wherein the plurality of wavy curved portions includes a plurality of first curved portions corresponding to the folding area and a plurality of second curved portions corresponding to the non-folding area.

19. The foldable display device according to claim 18 , wherein a distance between a top portion of one of the plurality of second curved portions and a top portion of another second curved portion adjacent thereto is greater than a distance between a top portion of one of the plurality of first curved portions and a top portion of another first curved portion adjacent thereto.

20. The foldable display device according to claim 18 , wherein in the plurality of second curved portions, a distance between a top portion of one of the plurality of second curved portions and a top portion of another second curved portion adjacent thereto is gradually increased as a distance from the folding area is increased.

21. The foldable display device according to claim 18 , wherein each of the plurality of a wavy curved portions includes a bottom end portion, an inclined portion upwardly inclined from the bottom end portion, and a top portion at a top end of the inclined portion,
wherein the inclined portion includes a first inclined portion and a second

Assignees

• Lg Display Co Ltd

Inventors

• Lee Jieun
• Myung Nohjin
• Roh Eun

Classifications

• G06F1/1616 Primary

  with folding flat displays, e.g. laptop computers or notebooks having a clamshell configuration, with body parts pivoting to an open position around an axis parallel to the plane they define in closed position · CPC title

• G09F9/301 Primary

  flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED · CPC title

• G06F1/1637 Primary

  Details related to the display arrangement, including those related to the mounting of the display in the housing · CPC title

• G06F2203/04102

  Flexible digitiser, i.e. constructional details for allowing the whole digitising part of a device to be flexed or rolled like a sheet of paper · CPC title

• G06F1/1641

  the display being formed by a plurality of foldable display components (G06F1/1647 takes precedence) · CPC title