Component of an exhaust system and method for manufacturing such a component

Patent metadata

Field	Value
Publication number	US-11814994-B2
Application number	US-201917274464-A
Country	US
Kind code	B2
Filing date	Sep 9, 2019
Priority date	Sep 10, 2018
Publication date	Nov 14, 2023
Grant date	Nov 14, 2023

Abstract

A component of an exhaust system for an internal combustion engine comprises a wall in which at least one opening is provided. A perforated cover at least partly closes the at least one opening. The perforated cover is mounted on the wall using a holder, and a portion of the perforated cover engages into an opening provided on the holder. There is also presented an exhaust system comprising such a component, and a method for manufacturing such a component, in which the perforated cover is mounted on the holder by introducing at least one portion of the perforated cover into an opening provided on the holder.

First claim

The invention claimed is:

1. A component of an exhaust system for an internal combustion engine, comprising:
a wall in which at least one opening is provided;
a perforated cover which at least partly closes the at least one opening; and
a holder to mount the perforated cover on the wall of the component, and wherein a portion of the perforated cover engages into an opening provided on the holder, wherein at least two portions of the perforated cover each engage into separate openings on the holder.

2. The component according to claim 1 , wherein at least one of the two portions of the perforated cover, which engages into an associated opening of the separate openings, is a corner of the perforated cover or a tab of the perforated cover.

3. The component according to claim 2 , wherein all portions of the perforated cover, which engage into associated openings, are corners of the perforated cover or tabs of the perforated cover.

4. The component according to claim 1 , wherein the holder includes a bearing portion which engages behind the perforated cover in a direction perpendicular to the wall.

5. The component according to claim 1 , wherein the holder and the perforated cover are non-cohesively or exclusively positively coupled with each other.

6. The component according to claim 1 , wherein the holder is a frame that is mounted on the wall and surrounds an outer edge of the perforated cover.

7. The component according to claim 1 , wherein, in a direction perpendicular to the wall, the perforated cover is mounted on the holder substantially without clearance.

8. The component according to claim 1 , wherein a clearance is provided between the holder and the perforated cover so that the perforated cover is shiftable parallel to the wall of the component.

9. The component according to claim 8 , wherein the clearance is formed between an end face of the perforated cover and an abutment surface of the holder opposing the end face at a distance.

10. The component according to claim 9 , wherein the holder includes a mounting portion that is mounted on the wall, and a holding portion for the perforated cover that is offset with respect to the mounting portion as seen in a direction perpendicular to the wall, and that the abutment surface is formed by a step at a transition from the mounting portion to the holding portion.

11. The component according to claim 10 , wherein an opening or openings that engage portions of the perforated cover is/are provided at the transition from the mounting portion to the holding portion, and wherein the opening or the openings is/are arranged in a corner region of the holder.

12. The component according to claim 1 , wherein the at least two portions are arranged on substantially opposite sides of the perforated cover.

13. The component according to claim 1 , wherein at least one of the two portions of the perforated cover, which engages into an associated opening of the separate openings, is a corner of the perforated cover and a tab of the perforated cover.

14. The component according to claim 1 , wherein the holder and the perforated cover are non-cohesively and exclusively positively coupled with each other.

15. The component according to claim 1 , wherein the at least two portions of the perforated cover include perforations.

16. A method for manufacturing a component of an exhaust system for an internal combustion engine, comprising the following steps:
a) mounting a perforated cover on a holder by introducing at least one portion of the perforated cover into an opening provided on the holder, and subsequently
b) attaching an assembly comprising the perforated cover and the holder on a wall so that the perforated cover at least partly closes an opening provided in the wall,
wherein, during step a), two opposite corners of the perforated cover are each introduced into an associated opening.

17. The method according to claim 16 , wherein, during step a), the perforated cover assumes a bending state for introducing the at least one portion into an associated opening, and in a subsequently assumed relaxation state the perforated cover is exclusively positively mounted on the holder.

18. A method for manufacturing a component of an exhaust system for an internal combustion engine, comprising the following steps:
a) mounting a perforated cover on a holder by introducing at least one portion of the perforated cover into an opening provided on the holder, including inserting a first perforated portion of the perforated cover into a first opening provided on the holder, and inserting a second perforated portion of the perforated cover into a second opening provided on the holder that is separate from the first opening, and subsequently
b) attaching an assembly comprising the perforated cover and the holder on a wall so that the perforated cover at least partly closes an opening provided in the wall.

Assignees

• Faurecia Emissions Control Technologies Germany Gmbh

Inventors

• Baur Marco

Classifications

• F01N1/082 Primary

  by passing the exhaust gases through porous members · CPC title

• F01N13/08 Primary

  Other arrangements or adaptations of exhaust conduits {(pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005)} · CPC title

• F01N13/185

  the connection being realised by deforming housing, tube, baffle, plate, or parts thereof · CPC title

• F01N13/1811

  with means permitting relative movement, e.g. compensation of thermal expansion or vibration · CPC title

• F01N13/1872

  the assembly using stamp-formed parts or otherwise deformed sheet-metal · CPC title