Ferrite sintered body and coil component

Patent metadata

Field	Value
Publication number	US-11814318-B2
Application number	US-202117469789-A
Country	US
Kind code	B2
Filing date	Sep 8, 2021
Priority date	Sep 29, 2020
Publication date	Nov 14, 2023
Grant date	Nov 14, 2023

Abstract

A ferrite sintered body contains Fe, Mn, Zn, Cu, and Ni. Supposing that Fe, Mn, Zn, Cu, and Ni are converted into Fe2O3, Mn2O3, ZnO, CuO, and NiO, respectively, and the sum of the contents of Fe2O3, Mn2O3, ZnO, CuO, and NiO is 100 mol %, the sum of the contents of Fe2O3 and Mn2O3 is 48.47 mol % to 49.93 mol %, the content of Mn2O3 is 0.07 mol % to 0.37 mol %, the content of ZnO is 28.95 mol % to 33.50 mol %, and the content of CuO is 2.98 mol % to 6.05 mol %. Furthermore, 102 ppm to 4,010 ppm Zr in terms of ZrO2 and 10 ppm to 220 ppm Al in terms of Al2O3 are contained per 100 parts by weight of the sum of the amounts of contained Fe2O3, Mn2O3, ZnO, CuO, and NiO.

First claim

What is claimed is:

1. A ferrite sintered body containing:
Fe;
Mn;
Zn;
Cu; and
Ni,
wherein when Fe, Mn, Zn, Cu, and Ni are converted into Fe 2 O 3 , Mn 2 O 3 , ZnO, CuO, and NiO, respectively, and a sum of contents of Fe 2 O 3 , Mn 2 O 3 , ZnO, CuO, and NiO is 100 mol %, a sum of the contents of Fe 2 O 3 and Mn 2 O 3 is 48.47 mol % to 49.93 mol %, the content of Mn 2 O 3 is 0.07 mol % to 0.37 mol %, the content of ZnO is 28.95 mol % to 33.50 mol %, and the content of CuO is 2.98 mol % to 6.05 mol %,
102 ppm to 4,010 ppm Zr in terms of ZrO 2 and 10 ppm to 220 ppm Al in terms of Al 2 O 3 are further contained per 100 parts by weight of a sum of amounts of contained Fe 2 O 3 , Mn 2 O 3 , ZnO, CuO, and NiO, and
in a cross section of the ferrite sintered body, an area fraction of pores and an area fraction of segregations containing Cu are 2.0% or less.

2. The ferrite sintered body according to claim 1 , further containing:
P, Cr, and S.

3. The ferrite sintered body according to claim 1 , further containing:
5 ppm to 50 ppm P in terms of P 2 O 5 ;
10 ppm to 305 ppm Cr in terms of Cr 2 O 3 ; and
5 ppm to 108 ppm S per 100 parts by weight of the sum of the amounts of contained Fe 2 O 3 , Mn 2 O 3 , ZnO, CuO, and NiO, wherein in a cross section of the ferrite sintered body, an area fraction of pores is 1.0% or less.

4. The ferrite sintered body according to claim 3 , wherein
in a cross section of the ferrite sintered body, there are no pore not smaller than 5 μm in terms of equivalent circle diameter and the number of pores not larger than 2 μm in terms of equivalent circle diameter accounts for 90% or more of the number of all pores.

5. A coil component comprising the ferrite sintered body according to any one of claim 1 as a magnetic core.

6. A coil component comprising the ferrite sintered body according to any one of claim 2 as a magnetic core.

7. A coil component comprising the ferrite sintered body according to any one of claim 3 as a magnetic core.

8. A coil component comprising the ferrite sintered body according to any one of claim 4 as a magnetic core.

Assignees

• Murata Manufacturing Co

Inventors

• Tsukada Yuichiro
• Fujita Yuko
• Suzuki Takanori
• Shimamura Atsushi

Classifications

• C04B2235/96

  Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance · CPC title

• C04B2235/726

  Sulfur content · CPC title

• C04B2235/727

  Phosphorus or phosphorus compound content · CPC title

• H01F5/00 Primary

  Coils (superconducting coils H01F6/06; fixed inductances of the signal type H01F17/00) · CPC title

• C04B35/2625 Primary

  containing magnesium · CPC title