Ultra-high performance fibre-reinforced concrete pipe for pressurized fluid transport

Patent metadata

Field	Value
Publication number	US-11808398-B2
Application number	US-202217717534-A
Country	US
Kind code	B2
Filing date	Apr 11, 2022
Priority date	Apr 14, 2021
Publication date	Nov 7, 2023
Grant date	Nov 7, 2023

Abstract

A pipe for transporting gas, notably carbon dioxide, includes at least one tubular element, tubular element consisting of a juxtaposition of concentric layers including, from inside to outside, at least one sealing layer, a wall including a prestressed concrete layer and at least one circumferential mechanical reinforcement layer. Furthermore, the concrete making up prestressed concrete layer is selected from among the ultra-high performance fibre-reinforced concretes (UHPFRC).

First claim

The invention claimed is:

1. A pipe for transporting gas, comprising at least one tubular element, the tubular element comprising a juxtaposition of concentric layers comprising, from inside to outside, at least one sealing layer, a prestressed concrete layer and at least one circumferential mechanical reinforcement layer, wherein the concrete making up the prestressed concrete layer is selected from among ultra-high performance fibre-reinforced concretes comprising a concrete reinforced with metallic and/or polymer fibres and having a compressive strength greater than 130 MPa.

2. A pipe as claimed in claim 1 , wherein the concrete making up the prestressed concrete layer is selected from among ultra-high performance fibre-reinforced concretes comprising steel metal fibres and having a compressive strength greater than 130 MPa.

3. A pipe as claimed in claim 1 , wherein the concrete making up the prestressed concrete layer is selected from among ultra-high performance fibre-reinforced concretes meeting at least one of the following criteria:
the prestressed concrete comprises aggregates of different sizes, the maximum size of the aggregates being less than 7 mm, preferably less than 1 mm, and the proportion of aggregates of grain size d50<5 μm being at least greater than 50 kg/m 3 concrete,
a proportion of cement ranging between 700 and 1000 kg/m 3 concrete,
a water/cement mass ratio ranging between 0.15 and 0.25,
a proportion of additives, in dry extract, ranging between 10 and 35 kg/m 3 concrete,
a proportion of fibres ranging between 2% and 10% by volume.

4. A pipe as claimed in claim 1 , wherein the at least one circumferential mechanical reinforcement layer is made up of circumferential metal elements arranged around or in the prestressed concrete layer, the circumferential metal elements being tensionally prestressed.

5. A pipe as claimed in claim 4 , wherein the circumferential metal elements are selected from among metal wires, metal bands, metal rings, metal cables.

6. A pipe as claimed in claim 1 , wherein the at least one tubular element further comprises a protective layer arranged on the outer surface of the prestressed concrete layer, and circumferential mechanical reinforcement layer can be embedded in the protective layer.

7. A pipe as claimed in claim 1 , wherein the prestressed concrete layer comprises at least one axial mechanical reinforcement layer consisting of one or more longitudinal metal elements arranged in the prestressed concrete layer, the one or more longitudinal metal elements being tensionally prestressed.

8. A pipe as claimed in claim 7 , wherein the one or more longitudinal metal elements is selected from among a metal tube, metal wires, metal cables or metal bands.

9. A pipe as claimed in claim 1 , wherein the at least one sealing layer is selected from among a metal layer, a polymer layer, or a juxtaposition of an inner concrete sublayer and an outer metal sublayer or a polymer sublayer.

10. A pipe as claimed in claim 1 , wherein the at least one tubular element comprises a plurality of tubular elements, each of the plurality of tubular elements comprising a male fitting end or a female fitting end at each longitudinal end, so as to be able to assemble two tubular elements with one another, the male fitting end or female fitting end comprising a seal means.

11. A pipe as claimed in claim 1 , wherein the at least one tubular element comprises a thermal insulation layer positioned against the inner surface of the at least one sealing layer.

12. A pipe as claimed in claim 11 , wherein the thermal insulation layer is made of cellular concrete.

13. A pipe as claimed in claim 1 , wherein the pipe is configured to transport carbon dioxide.

14. A pipe as claimed in claim 1 , wherein the at least one sealing layer is selected from among a metal layer made of steel, a polymer layer made of polytetrafluoroethylene, or a juxtaposition of an inner concrete sublayer and an outer metal sublayer made of steel or a polymer sublayer made of polytetrafluoroethylene.

Assignees

• Ifp Energies Now

Inventors

• Esnault Vivien

Classifications

• F16L9/153 Primary

  comprising only layers of metal and concrete with or without reinforcement · CPC title

• C04B20/0048

  Fibrous materials · CPC title

• C04B20/0096

  Fillers with bimodal grain size distribution · CPC title

• F16L9/085 Primary

  Reinforced pipes · CPC title

• F16L9/14

  Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups (F16L9/16 - F16L9/22 take precedence) · CPC title