Universal rough-in valve and manifold

Patent metadata

Field	Value
Publication number	US-11808019-B2
Application number	US-202017602185-A
Country	US
Kind code	B2
Filing date	Apr 10, 2020
Priority date	Apr 11, 2019
Publication date	Nov 7, 2023
Grant date	Nov 7, 2023

Abstract

A valve manifold for a universal rough-in valve, the manifold comprising a first inlet; a second inlet; a first outlet; a second outlet; a cavity to receive a fluid mixing valve; a first transition in flow communication with the cavity and the first inlet; a second transition in flow communication with the cavity and the second inlet; a first channel in flow communication with the cavity and the first outlet; a second channel in flow communication with the cavity and the second outlet; wherein the manifold comprises a venturi tube extending from the second manifold outlet towards the first manifold outlet; and wherein the manifold is configured to be removably disposed in a rough-in valve chamber; and the manifold is configured to be removably coupled to the fluid mixing valve.

First claim

The invention claimed is:

1. A valve manifold for a universal rough-in valve, the manifold comprising
a first manifold inlet; a second manifold inlet;
a first manifold outlet; a second manifold outlet;
a cavity configured to receive a fluid mixing valve;
a first transition in flow communication with the cavity and the first manifold inlet;
a second transition in flow communication with the cavity and the second manifold inlet;
a first channel in flow communication with the cavity and the first manifold outlet;
a second channel in flow communication with the cavity and the second manifold outlet;
wherein
the manifold comprises a venturi tube comprising a first section and a second section;
the venturi tube first section has a larger cross-sectional area than the second section;
the venturi tube first section is disposed in the second manifold outlet;
the venturi tube is permanently fixed in the second manifold outlet; and
the venturi tube extends from the second manifold outlet towards the first manifold outlet; and
wherein
the manifold is configured to be removably disposed in a rough-in valve chamber; and
the manifold is configured to be removably coupled to the fluid mixing valve.

2. The valve manifold according to claim 1 , wherein the first manifold outlet is a shower manifold outlet configured to be in flow communication with a shower head and the second manifold outlet is a tub manifold outlet configured to be in flow communication with a tub spout.

3. The valve manifold according to claim 1 , wherein the venturi tube comprises an attachment element to permanently fix it in the second manifold outlet.

4. The valve manifold according to claim 1 , wherein an outer surface of the venturi tube first section forms a seal with an inner surface of the second manifold outlet.

5. The valve manifold according claim 1 , wherein the venturi tube first section comprises a frustoconical shape and the second section comprises a rectangular cross-section.

6. The valve manifold according to claim 1 , wherein the manifold is configured to be disposed in the rough-in valve chamber in a fixed position.

7. The valve manifold according to claim 1 , wherein the manifold is symmetrical about a plane bisecting the venturi tube.

8. The valve manifold according to claim 1 , wherein the manifold comprises a groove configured to receive a gasket, the gasket configured to form a seal with an internal wall of the rough-in valve chamber.

9. The valve manifold according to claim 1 , wherein the manifold is configured to removably couple to the fluid mixing valve at 180 degree rotation intervals of the fluid mixing valve relative to the manifold.

10. The valve manifold according to claim 1 , wherein the manifold is configured to be removably coupled to the fluid mixing valve via an attachment element.

11. The valve manifold according to claim 1 , wherein the manifold is configured to be removably coupled to the fluid mixing valve via an attachment element, wherein the attachment element comprises one or more of a notch/tab element, a pin/slot element, a pin/hole element, or a threaded element.

12. The valve manifold according to claim 1 , wherein the manifold is configured to be removably coupled to the fluid mixing valve via a pin/slot attachment element, wherein the pin is U-shaped.

13. The valve manifold according to claim 1 , wherein the manifold is configured to be removably coupled to the fluid mixing valve via an attachment element, and wherein the manifold comprises one or more retainer features configured to hold the attachment element in position.

14. The valve manifold according to claim 1 , wherein
a) the first manifold inlet and the first transition are configured to be in flow communication with a first fluid mixing valve inlet and the second manifold inlet and the second transition are configured to be in flow communication with a second fluid mixing valve inlet;
or
b) the first manifold inlet and the first transition are configured to be in flow communication with the second fluid mixing valve inlet and the second manifold inlet and the second transition are configured to be in flow communication with the first fluid mixing valve inlet; and
wherein a) and b) are selected based on about 180 degree rotation intervals of the fluid mixing valve relative to the manifold.

15. The valve manifold according to claim 1 , wherein
a) the first manifold inlet and the first transition are configured to be in flow communication with a hot water source and the second manifold inlet the second transition are configured to be in flow communication with a cold water source;
or
b) the first manifold inlet and the first transition are configured to be in flow communication with a cold water source and the second manifold inlet the second transition are configured to be in flow communication with a hot water source; and
wherein a) and b) are selected based on about 180 degree rotation intervals of the fluid mixing valve relative to the manifold.

16. The valve manifold according to claim 1 , wherein the manifold comprises an outlet passageway extending from the first manifold outlet to the second manifold outlet.

17. The valve manifold according to claim 1 , wherein the manifold cavity comprises a sidewall defining the cavity, and wherein the first and second channels are at least partially defined by the sidewall.

18. The valve manifold according to claim 1 , wherein the first and second transitions are positioned towards a center of the manifold and the first and second channels are positioned towards an outer section of the manifold.

19. A universal rough-in valve comprising
a valve chamber configured to receive a valve manifold;
a first valve inlet configured to be in flow communication with a first fluid supply source;
a second valve inlet configured to be in flow communication with a second fluid supply source;
a first valve outlet configured to be in flow communication with the valve chamber and a first outlet line;
a second valve outlet configured to be in flow communication with the valve chamber and a second outlet line; and
the valve manifold according to claim 1 removably disposed in the chamber.

20. A fluid mixing valve comprising
a mixing cartridge;
a first fluid mixing valve inlet;
a second fluid mixing valve inlet;
a first fluid mixing valve outlet; and
a second fluid mixing valve outlet;
wherein
the fluid mixing valve is configured to be removably coupled to the valve manifold according to claim 1 at 180 degree rotation intervals of the fluid mixing valve relative to the manifold.

Assignees

• As America Inc

Inventors

• Li Hsiao Chang
• Pitsch Walter

Classifications

• E03C1/021 Primary

  Devices for positioning or connecting of water supply lines (connection to the tap body E03C1/0403) · CPC title

• E03C1/042

  Arrangements on taps for wash-basins or baths for connecting to the wall · CPC title

• F16K11/0853

  having all the connecting conduits situated in a single plane perpendicular to the axis of the plug · CPC title

• F16K27/003

  Housing formed from a plurality of the same valve elements · CPC title