Zirconia sintered body and manufacturing method of the same

Patent metadata

Field	Value
Publication number	US-11807579-B2
Application number	US-202017010486-A
Country	US
Kind code	B2
Filing date	Sep 2, 2020
Priority date	Sep 4, 2019
Publication date	Nov 7, 2023
Grant date	Nov 7, 2023

Abstract

A zirconia sintered body that includes a transparent zirconia portion and an opaque zirconia portion has a biaxial bending strength of 300 MPa or more. In addition, the opaque zirconia portion is configured by an opaque zirconia sintered body that is any one of a dark-colored zirconia sintered body, a medium-light-colored zirconia sintered body, and a light-colored zirconia sintered body.

First claim

What is claimed is:

1. A zirconia sintered body comprising:
a transparent zirconia portion and an opaque zirconia portion, wherein
the zirconia sintered body has a structure where the transparent zirconia portion and the opaque zirconia portion are sintered,
a biaxial bending strength is 300 MPa or more,
the opaque zirconia portion comprises an opaque zirconia sintered body, and a color tone in the L*a*b* color system for the opaque zirconia sintered body is:
L*: 0 or more and 100 or less,
a*: −100 or more and 100 or less,
b*: −100 or more and 100 or less, and
the color tone does not include color tones where, when L* is 10 or more, a* is in a range of from −2 to 2, and b* is in a range of from −2 to 5.

2. The zirconia sintered body according to claim 1 , wherein the transparent zirconia portion and the opaque zirconia portion occupy the same plane.

3. The zirconia sintered body according to claim 1 , wherein a in-line transmittance of the transparent zirconia portion is 50% or more.

4. The zirconia sintered body according to claim 1 , wherein the in-line transmittance of the opaque zirconia portion is less than 5%.

5. The zirconia sintered body according to claim 1 , wherein L* in the L*a*b* color system for the opaque zirconia sintered body is 0 or more and 30 or less.

6. The zirconia sintered body according to claim 1 , wherein L* in the L*a*b* color system for the opaque zirconia sintered body is more than 30 and 60 or less.

7. The zirconia sintered body according to claim 1 , wherein L* in the L*a*b* color system for the opaque zirconia sintered body is more than 60.

8. The zirconia sintered body according to claim 1 , wherein the transparent zirconia portion contains zirconia that contains a stabilizer and titania.

9. The zirconia sintered body according to claim 8 , wherein the stabilizer is at least one selected from a group of yttria, calcia, and magnesia.

10. The zirconia sintered body according to claim 8 , wherein the stabilizer in the transparent zirconia portion is yttria, and yttria content is 6 mol % or more and 12 mol % or less.

11. The zirconia sintered body according to claim 8 , wherein the stabilizer in the opaque zirconia portion is yttria, and yttria content is 2 mol % or more and less than 6 mol %.

12. The zirconia sintered body according to claim 1 , wherein the opaque zirconia portion contains a coloring element.

13. The zirconia sintered body according to claim 12 , wherein the coloring element is at least one selected from a group of transition metal elements, alkali metal elements, alkaline earth metal elements, aluminum, silicon, boron, phosphorus, germanium, and rare earth elements.

14. The zirconia sintered body according to claim 1 , wherein the biaxial bending strength is 350 MPa or more.

15. A manufacturing method of the zirconia sintered body according to claim 1 comprising:
a sintering process, comprising A) laminating a primary green body comprising one of a first raw material powder for the transparent zirconia portion or a second raw material powder for the opaque zirconia portion, and a green body comprising the other of the first or second raw material powder to create a secondary green body comprising at least one region formed from said first raw material powder and at least one region formed from said second raw material powder, and B) sintering the secondary green body.

16. The manufacturing method of the zirconia sintered body according to claim 15 , wherein the raw material powder for the transparent zirconia portion is a mixed powder containing a stabilizer-containing zirconia source and a titania source.

17. The manufacturing method of the zirconia sintered body according to claim 15 , wherein the sintering includes at least HIP treatment.

18. The manufacturing method according to claim 15 , wherein the sintering is performed with atmospheric pressure sintering at 1300° C. or more and 1400° C. or less, after which HIP treatment is performed at 1450° C. or more and 1550° C. or less.

Assignees

• Tosoh Corp

Inventors

• Ito Takeshi
• Matsumura Yuji
• Yamashita Isao

Classifications

• C04B35/49 Primary

  containing also titanium oxides or titanates · CPC title

• C04B35/6455

  Hot isostatic pressing · CPC title

• C04B37/005

  consisting of glass or ceramic material · CPC title

• C04B41/87

  Ceramics · CPC title

• C04B2235/3225

  Yttrium oxide or oxide-forming salts thereof · CPC title