Toaster and control system for a toaster

Patent metadata

Field	Value
Publication number	US-11805944-B2
Application number	US-202016993822-A
Country	US
Kind code	B2
Filing date	Aug 14, 2020
Priority date	Aug 14, 2020
Publication date	Nov 7, 2023
Grant date	Nov 7, 2023

Abstract

A toaster includes a housing having a slot for receiving a food item, a heating element associated with the slot for toasting the food item, a carriage assembly having a supporting rack movably mounted in the slot for supporting the food item within the slot, a first slider member connected to the supporting rack, and a second slider member operatively connected to the first slider member, a motor, and a driving member having a first end operatively connected to the motor and a second end received in a slot in the second slider member such that when the motor is driven to rotate the driving member, the driving member drives the supporting rack, via the first slider member and the second slider member, to slidably move within the slot.

First claim

What is claimed is:

1. A toaster, comprising:
a housing having a slot for receiving a food item;
a heating element associated with the slot for toasting the food item;
a carriage assembly having a supporting rack movably mounted in the slot for supporting the food item within the slot, a first slider member connected to the supporting rack, and a second slider member operatively connected to the first slider member;
a motor;
a driving member having a first end operatively connected to the motor and a second end received in a slot in the second slider member such that when the motor is driven to rotate the driving member, the driving member drives the supporting rack, via the first slider member and the second slider member, to slidably move within the slot;
at least one guide rod vertically positioned within the housing;
wherein the first slider member and the second slider member are slidably connected to the guide rod;
wherein the carriage assembly further includes a third slider member slidably connected to the guide rod;
wherein the second slider member is positioned intermediate the first slider member and the third slider member; and
wherein the second slider member and the third slider member are configured such that downward movement of the second slider member imparts a corresponding downward movement of the third slider member.

2. The toaster of claim 1 , wherein:
the at least one guide rod is a pair of guide rods;
wherein the first slider member and the second slider member are slidably connected to each guide rod.

3. The toaster of claim 1 , wherein:
the housing includes a second slot and;
wherein the carriage assembly includes a second supporting rack movably mounted in the second slot, the second supporting rack being connected to the first slider member; and
wherein when the motor is driven to rotate the driving member, the driving member drives the second supporting rack via the first slider member and the second slider member to slidably move within the second slot.

4. The toaster of claim 1 , wherein:
the third slider member includes an actuator member;
wherein the toaster further includes a switch controlling power to the heating element;
wherein the actuator member and the switch are positioned and configured such that when the third slider member is driven downwardly by the second slider member, the actuator member actuates the switch to activate the heating element to initiate a toasting operation.

5. The toaster of claim 4 , wherein:
the switch is a leaf spring power switch.

6. The toaster of claim 4 , wherein:
the third slider member includes a first engagement member; and
wherein the toaster further includes an electromagnet;
wherein the electromagnet is configured to engage the first engagement member of the third slider member to retain the third engagement member in a toasting position during the toasting operation.

7. The toaster of claim 6 , wherein:
the third slider member is connected to the first slider member through at least one extension spring;
wherein the extension spring is placed in a loaded state when the third slider member is moved to the toasting position; and
wherein the extension spring is configured to move the third slider member upward when the first engagement member is disengaged form the electromagnet to deactivate the switch to terminate the toasting operation.

8. The toaster of claim 1 , wherein:
the motor is one of a synchronous motor, an AC motor, a DC motor or a brushless motor.

9. The toaster of claim 1 , wherein:
the second slider member includes an actuator member;
wherein the toaster further includes a switch controlling power to the heating element;
wherein the actuator member and the switch are positioned and configured such that when the second slider member is driven downwardly by the driving member, the actuator member actuates the switch to activate the heating element to initiate a toasting operation.

10. The toaster of claim 9 , wherein:
the second slider member is connected to the first slider member through at least one extension spring;
wherein the extension spring is placed in a loaded state when the second slider member is moved to the toasting position.

11. The toaster of claim 1 , further comprising:
a positioning system including at least one position sensor associated with the driving member and/or the motor and a control unit in communication with the position sensor;
wherein the position sensor is configured to sense a position of the driving member and/or the motor.

12. The toaster of claim 11 , wherein:
the position sensor is one of a hall sensor and an infrared sensor.

13. The toaster of claim 11 , wherein:
the position sensor is one of a plurality of micro switch sensors or a plurality of leaf spring switches; and
wherein the driving member is configured to actuate the plurality of micro switch sensor or the plurality of leaf spring switches, respectively, as the driving member is rotated by the motor to indicate a position of the driving member to the control unit.

14. A toaster, comprising:
a housing having a slot for receiving a food item;
a heating element associated with the slot for toasting the food item;
a carriage assembly having a supporting rack movably mounted in the slot for supporting the food item within the slot, a first slider member connected to the supporting rack, a second slider member operatively connected to the first slider member, and a third slider member operatively connected to the first slider member;
a motor; and
a driving member having a first end operatively connected to the motor and a second end received in a slot in the second slider member such that when the motor is driven to rotate the driving member, the driving member drives the supporting rack, via the first slider member, the second slider member and the third slider member, to slidably move within the slot;
wherein the third slider member includes an actuator member;
wherein the toaster further includes a switch controlling power to the heating element;
wherein the actuator member and the switch are positioned and configured such that when the third slider member is driven downwardly by the second slider member, the actuator member actuates the switch to activate the heating element to initiate a toasting operation.

Assignees

• Conair
• Conair Llc

Inventors

• Lai Kin Man
• Tse Lai Man

Classifications

• A47J37/0814 Primary

  with automatic bread ejection or timing means (A47J37/0857 takes precedence) · CPC title

• A23L5/15 Primary

  using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat · CPC title

• G05D3/127

  with electrical contact · CPC title

• H05B1/0261

  of food · CPC title

• H05B3/20

  Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater (H05B3/62, H05B3/68, H05B3/78, H05B3/84 take precedence) · CPC title