Systems and methods for remotely testing continuity of electrical wiring

Patent metadata

Field	Value
Publication number	US-11802919-B2
Application number	US-202017101376-A
Country	US
Kind code	B2
Filing date	Nov 23, 2020
Priority date	Nov 23, 2020
Publication date	Oct 31, 2023
Grant date	Oct 31, 2023

Abstract

Various disclosed embodiments include illustrative systems for remotely testing continuity of electrical wiring, electrical vehicle charging systems, and charge couplers for electrical vehicle charging systems. In an illustrative embodiment, a system for remotely testing continuity of electrical wiring includes a signal generator configured to generate a signal having a predetermined frequency. A controlled impedance network is configured to attenuate the signal. The controlled impedance network is electrically connectable toward a first end of electrical wiring that terminates at a termination at the first end and that is electrically connectable at a second end to the signal generator to carry the signal. A signal detector is configured to detect the signal.

First claim

What is claimed is:

1. An electric vehicle charging system comprising:
a dispenser configured to receive and dispense direct current (DC) electrical power, the dispenser including:
at least one signal generator configured to generate a control pilot signal having a first frequency for low-level signaling, a powerline communication signal having a second frequency range for high-level communications, and a continuity check signal having a third frequency that is different from the first frequency and the second frequency range;
a signal detector configured to detect the continuity check signal;
a cable assembly including a control pilot wire electrically coupled to receive the control pilot signal, the powerline communication signal, and the continuity check signal and a ground wire electrically connectable to equipment ground; and
a charge coupler coupled to an end of the cable assembly, the charge coupler including:
a housing; and
a controlled impedance network disposed in the housing and electrically connected between the control pilot wire and the ground wire, the controlled impedance network being configured to attenuate the continuity check signal.

2. The charging system of claim 1 , wherein the controlled impedance network includes a low pass filter.

3. The charging system of claim 2 , wherein the low pass filter has a cutoff frequency above the first frequency and the second frequency range.

4. The charging system of claim 1 , wherein the controlled impedance network includes a notch filter.

5. The charging system of claim 4 , wherein the notch filter has a stop band frequency range having a center frequency between the first frequency and the second frequency range.

6. The charging system of claim 1 , wherein the first frequency is around 1 KHz and the second frequency range is between around 2 MHz and around 28 MHz.

7. A charge coupler for an electrical vehicle charging system, the charge coupler comprising:
a housing;
DC contacts disposed in the housing and configured to be electrically coupled to dispense DC electrical power to an electric vehicle;
a control pilot wire disposed in the housing, the control pilot wire being configured to receive a control pilot signal having a first frequency for low-level signaling, a powerline communication signal having a second frequency range for high-level communications, and a continuity check signal having a third frequency that is different from the first frequency and the second frequency range;
a ground wire disposed in the charge coupler housing, the ground wire being configured to be electrically connectable to equipment ground; and
a controlled impedance network electrically connected between the control pilot wire and the ground wire, the controlled impedance network being configured to attenuate the continuity check signal.

8. The charge coupler of claim 7 , wherein the controlled impedance network includes a low pass filter.

9. The charge coupler of claim 8 , wherein the low pass filter has a cutoff frequency above the first frequency and the second frequency range.

10. The charge coupler of claim 7 , wherein the controlled impedance network includes a notch filter.

11. The charge coupler of claim 10 , wherein the notch filter has a stop band frequency range having a center frequency between the first frequency and the second frequency range.

Assignees

• Rivian Ip Holdings Llc

Inventors

• Underhill Kyle R
• Schulz Steven E
• Hiti Silva
• Erikson Tyler J

Classifications

• G01R31/54 Primary

  Testing for continuity · CPC title

• B60L53/18

  Cables specially adapted for charging electric vehicles · CPC title

• B60L53/62

  in response to charging parameters, e.g. current, voltage or electrical charge · CPC title

• B60L53/68

  Off-site monitoring or control, e.g. remote control · CPC title

• G01R31/66

  Testing of connections, e.g. of plugs or non-disconnectable joints (testing for incorrect line connections G01R31/55) · CPC title