Packaging with sealing materials having different sealing conditions

Patent metadata

Field	Value
Publication number	US-11801981-B2
Application number	US-202117365548-A
Country	US
Kind code	B2
Filing date	Jul 1, 2021
Priority date	Jul 1, 2020
Publication date	Oct 31, 2023
Grant date	Oct 31, 2023

Abstract

Packaging material is provided. The packaging material can include at least one web layer having a surface that includes first and second regions. When corresponding first regions are overlaid with each other and corresponding second regions are overlaid with each other, the overlaid first and second regions can cooperatively surround a cavity. The packaging material further can include a first sealing material disposed in the first region and configured to seal together the corresponding first regions upon application of first conditions to the first sealing material, and a second sealing material disposed in the second region and configured to seal together the corresponding second regions upon application of second conditions to the second sealing material. The second sealing material can be configured such that the first conditions applied to the second sealing material are insufficient to cause the second sealing material to seal.

First claim

What is claimed is:

1. Packaging material, comprising:
at least one web layer having a surface that includes first and second regions, wherein, when corresponding first regions are overlaid with each other and corresponding second regions are overlaid with each other, the overlaid first and second regions cooperatively surrounding a cavity defined between the at least one web layer;
a first sealing material disposed in the first region and configured to seal together the corresponding first regions of the at least one web layer upon application of first conditions to the first sealing material; and
a second sealing material disposed in the second region and configured to seal together the corresponding second regions of the at least one web layer upon application of second conditions to the second sealing material;
wherein the first or second conditions include a required temperature or pressure; where the second sealing material is configured such that the first conditions applied to the second sealing material do not cause the second sealing material to seal; and wherein the first conditions include a required first maximum temperature for the first sealing material; wherein the second conditions include a required second minimum temperature for the second sealing material; wherein the second minimum temperature is higher than the first maximum temperature, where the second sealing material; and
wherein the at least one web layer forms a plurality of walls of a packaging unit configured to cushion an object to be shipped; and
wherein at least one of the walls includes padding configured to provide cushioning to the object.

2. The packaging material of claim 1 , wherein the first and second sealing materials are different materials.

3. The packaging material of claim 1 , wherein:
at least one of the walls includes a wall cavity positioned therebetween; and
the padding is disposed in the wall cavity.

4. The packaging material of claim 1 , wherein the padding is positioned along the at least one web layer in sections in order to facilitate folding of the at least one web layer between adjacent sections.

5. The packaging material of claim 1 , wherein the padding includes an expansion material.

6. The packaging material of claim 1 , wherein the at least one web layer includes a substrate made of paper.

7. The packaging material of claim 1 , wherein the first sealing material is disposed over a majority of a surface of the at least one web layer.

8. Packaging material web, comprising:
first and second overlaid plies including a hinge area disposed for folding the overlaid plies over each other at a hinge line that extends through the hinge area to divide the overlaid plies into first and second wall portions on opposite sides of the hinge line, such that the wall portions are folded about the hinge line to a folded configuration, defining an interior cavity therebetween, the interior cavity being configured to receive and house an object;
an expandable material configured, when in an expanded configuration, to cushion the object, the expandable material being disposed between the first and second plies in a main padding area, wherein the hinge area between the plies has less of the expandable material than in the main padding area such that, in the folded configuration, the hinge area is thinner than the main padding area; and
a sealing material disposed to affix the wall portions in the folded configuration such that the first and second walls define a packaging unit.

9. Packaging material, comprising:
at least one web layer having a surface that includes first and second regions, wherein, when corresponding first regions are overlaid with each other and corresponding second regions are overlaid with each other, the overlaid first and second regions cooperatively surrounding a cavity defined between the at least one web layer;
a first sealing material disposed in the first region and configured to seal together the corresponding first regions of the at least one web layer upon application of first conditions to the first sealing material; and
a second sealing material disposed in the second region and configured to seal together the corresponding second regions of the at least one web layer upon application of second conditions to the second sealing material;
wherein the first or second conditions include a required temperature or pressure; where the second sealing material is configured such that the first conditions applied to the second sealing material do not cause the second sealing material to seal; and wherein the first conditions include a required first maximum temperature for the first sealing material; wherein the second conditions include a required second minimum temperature for the second sealing material; wherein the second minimum temperature is higher than the first maximum temperature, where the second sealing material; and
wherein the at least one web layer forms walls of a packaging container when the first regions are sealed to each other, which walls cooperatively bound at least a portion of the cavity, the cavity being a packaging interior cavity that is configured to house an object to be shipped.

10. The packaging material of claim 9 , wherein:
the corresponding first regions are sealed to each other by the first sealing material; and
the second sealing material is in an unsealed condition, forming an opening to the interior cavity, the opening being configured to receive the object into the interior cavity.

11. The packaging material of claim 10 , wherein the second sealing material is configured to seal closed the opening.

12. The packaging material of claim 10 , wherein, when the corresponding first regions are sealed to each other and the corresponding second regions abut each other.

13. The packaging material of claim 10 , wherein:
the at least one web layer includes a longer web layer and a shorter web layer;
the second region of the longer web layer is positioned on the longer web layer in a direction facing the interior cavity; and
the second region of the shorter web layer is positioned on the shorter web layer in a direction facing outwardly from the interior cavity.

14. The packaging material of claim 10 , further comprising an assembled web that includes the at least one web layer, which at least one web layer includes a plurality of said walls defining a plurality of said interior cavities, such that the assembled web includes a series of the packaging containers.

15. The packaging material of claim 14 , further comprising a region of weakness positioned between adjacent packaging containers in the series of packaging containers, wherein the region of weakness is configured to facilitate separation of the adjacent packaging containers.

16. The packaging material of claim 15 , wherein:
one of the walls is interrupted, forming the opening;
the region of weakness is positioned along the other remaining wall; and
the opening is overlaid over the region of weakness.

17. The packaging material of claim 14 , wherein the at least one web layer is part of a single web that is folded over itself to provide the at least one web layer on each side of the fold.

18. The packaging material of claim 14 , wherein the at least one web layer includes a plurality of webs that are overlaid.

19. Packaging material, comprising:
at least one web layer having a surface that includes first and second regions, wherein, when corresponding first regions are overlaid with each other and corresponding second

Assignees

• Pregis Innovative Packaging Llc

Inventors

• Wetsch Thomas D

Classifications

• B65B23/00

  Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs (embedding articles in shock-absorbing media B65B55/20) · CPC title

• B65B9/06

  Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it · CPC title

• B65B61/24

  for shaping or reshaping completed packages · CPC title

• B65B43/267

  Opening of bags interconnected in a web · CPC title

• B65D65/42 Primary

  Applications of coated or impregnated materials · CPC title