Method and system for fabricating object featuring properties of a blood vessel

Patent metadata

Field	Value
Publication number	US-11801630-B2
Application number	US-201816634582-A
Country	US
Kind code	B2
Filing date	Jul 27, 2018
Priority date	Jul 28, 2017
Publication date	Oct 31, 2023
Grant date	Oct 31, 2023

Abstract

A tubular structure fabricated by additive manufacturing from non-biological building material formulations, and featuring an elongated core, a shell encapsulating the core and an intermediate shell between the core and the shell. Each of the core, the shell and the intermediate shell is made of a different material or a different combination of materials. Both the core and the intermediate shell are sacrificial. Additive manufacturing of the tubular structure is usable for fabricating an object featuring properties of a blood vessel.

First claim

What is claimed is:

1. A method of additive manufacturing of at least one tubular structure featuring properties of a blood vessel, the method comprising:
receiving, as input, image data describing a shape of a blood vessel;
converting said image data to computer object data;
receiving as input hardness levels along said blood vessel;
accessing a computer readable medium storing a lookup table having a plurality of entries each corresponding to a different range of hardness levels, and being associated with at least one additive manufacturing parameter selected from the group consisting of a building material formulation, a combination of building material formulations, and a wall thickness;
extracting additive manufacturing parameters from said lookup table based on said input hardness levels; and
operating an additive manufacturing system according to said extracted additive manufacturing parameter to form a plurality of layers in a configured pattern corresponding to said shape of said blood vessel;
wherein said operating said additive manufacturing system comprises forming an elongated core, a shell encapsulating said elongated core and having said shape of said blood vessel, and an intermediate shell between said core and said shell, wherein each of said core, said shell and said intermediate shell is formed by dispensing a different building material formulation or a different combination of building material formulations, and wherein both said core and said intermediate shell are sacrificed;
wherein one of said elongated core and said intermediate shell is formed by dispensing a building material formulation which provides, upon exposure to a curing condition, a liquid or liquid-like material characterized by at least one of:
a viscosity of no more than 10000 centipoises;
Shear loss modulus to Shear storage modulus ratio greater than 1;
a Shear modulus lower than 20 kPa;
flowability when subjected to a positive pressure of no more than 1 bar;
a shear-thinning and/or thixotropic behavior; and
a thermal-thinning behavior.

2. The method according to claim 1 , further comprising, subsequent to said dispensing, exposing said layers to a curing condition, to thereby obtain at least hardened material forming said shell.

3. The method according to claim 1 , wherein one of said elongated core and said intermediate shell is formed by dispensing a building material formulation which comprises a non-curable material, said building material formulation provides a liquid or liquid-like material.

4. The method according to claim 3 , wherein said non-curable material comprises a poly(alkylene glycol) having a molecular weight of less than 2000 grams/mol.

5. The method according to claim 3 , wherein said building material formulation which comprises said non-curable material, also comprises a curable material.

6. The method according to claim 1 , wherein one of said elongated core and said intermediate shell is formed by dispensing a building material formulation which provides, when hardened or which exposed to a curing condition, a water-soluble or water-miscible material.

7. The method according to claim 1 , wherein one of said elongated core and said intermediate shell is formed by dispensing a building material formulation which provides, when hardened or which exposed to a curing condition, a material selected from a shear-thinning material, a thixotropic material or a thermal-thinning material.

8. The method according to claim 1 , further comprising removing said elongated core and said intermediate shell.

9. The method according to claim 1 , further comprising: generating computer object data describing cavities in said blood vessel, generating computer object data describing said cavities in shrunk form, and combining said computer object data describing said blood vessel with said computer object data describing said cavities in said shrunk form, to provide combined computer object data describing said blood vessel as a hollow structure and a core encapsulated by said hollow structure in a manner that there is a gap between an inner surface of said hollow structure and an outermost surface of said core.

Assignees

• Stratasys Ltd

Inventors

• Dikovsky Daniel
• Feffer Amit

Classifications

• B29C39/36

  Removing moulded articles · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• A61F2210/0085

  hardenable in situ, e.g. epoxy resins · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• A61F2250/0057

  made from both cured and uncured parts · CPC title