Electrical connector with locking spring

Patent metadata

Field	Value
Publication number	US-11799241-B2
Application number	US-202117487094-A
Country	US
Kind code	B2
Filing date	Sep 28, 2021
Priority date	Sep 30, 2020
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

An electrical connector includes a housing formed in a single piece and including a recess, a compression spring disposed in the recess, and a position assurance element having a head disposed in the recess and inserted through a first end of the compression spring. The compression spring is unloaded in a plugged-in position of the electrical connector into a mating connector and opposes plugging of the electrical connector into the mating connector in a loaded state. The first end of the compression spring exerts a force only on the position assurance element, the position assurance element exerts a force on the one-piece housing, and a second end of the compression spring opposite the first end along a longitudinal axis of the compression spring exerts a force only on the recess of the housing.

First claim

What is claimed is:

1. An electrical connector, comprising:
a housing formed in a single piece and including a recess;
a compression spring disposed in the recess, the compression spring is unloaded in a plugged-in position of the electrical connector into a mating connector along a plug-in direction, the compression spring opposes plugging of the electrical connector into the mating connector in a loaded state of the compression spring; and
a position assurance element having a head disposed in the recess and inserted through a first end of the compression spring, the position assurance element is displaceable in the plug-in direction when the electrical connector is plugged into the mating connector from a delivery position toward the plugged-in position, the first end of the compression spring exerts a force only on the position assurance element, the position assurance element exerts a force on the single piece housing, a second end of the compression spring opposite the first end along a longitudinal axis of the compression spring exerts a force only on the recess of the housing.

2. The electrical connector of claim 1 , wherein the plug-in direction is parallel to the longitudinal axis of the compression spring.

3. The electrical connector of claim 1 , further comprising a portion accommodating a pin of the electrical connector and/or forming a cover.

4. The electrical connector of claim 3 , wherein the compression spring does not exert force on the portion.

5. The electrical connector of claim 1 , wherein the recess is a groove with a semi-circular section.

6. The electrical connector of claim 5 , wherein a length of the groove is substantially equal to a length of the compression spring along the longitudinal axis of the compression spring when the spring is in an unloaded state.

7. The electrical connector of claim 1 , wherein the head extends over a predetermined height and at least two turns of the compression spring are in contact with the head when the electrical connector is in the delivery position.

8. The electrical connector of claim 1 , wherein the head has a cross section which is circular, triangular, square, rectangular or oval in shape.

9. The electrical connector of claim 8 , wherein the head has a largest dimension substantially equal to an internal diameter of the compression spring.

10. The electrical connector of claim 1 , wherein the head extends transversely from a first surface of a base of the position assurance element and at least two locking arms extend transversely from a second surface of the base, the second surface is opposite to the first surface.

11. The electrical connector of claim 10 , wherein the locking arms lock with a corresponding locking device of the mating connector in the plugged-in position.

12. The electrical connector of claim 11 , wherein, when the electrical connector is plugged into the mating connector from the delivery position to the plugged-in position, the first end of the compression spring exerts the force on the first surface of the base.

13. The electrical connector of claim 12 , wherein the second surface of the base exerts the force on the single piece housing.

14. The electrical connector of claim 1 , wherein the electrical connector is a squib connector for a safety restraint system in an automotive vehicle.

15. An electrical connector assembly, comprising:
a mating connector; and
an electrical connector plugged into and locked onto the mating connector along a plug-in direction in a plugged-in position, the electrical connector including a housing formed in a single piece and having a recess, a compression spring disposed in the recess, and a position assurance element having a head disposed in the recess and inserted through a first end of the compression spring, the compression spring is unloaded in the plugged-in position, the compression spring opposes plugging of the electrical connector into the mating connector in a loaded state of the compression spring, the position assurance element is displaceable in the plug-in direction when the electrical connector is plugged into the mating connector from a delivery position toward the plugged-in position, the first end of the compression spring exerts a force only on the position assurance element, the position assurance element exerts a force on the single piece housing, a second end of the compression spring opposite the first end along a longitudinal axis of the compression spring exerts a force only on the recess of the housing.

16. The electrical connector assembly of claim 15 , wherein the position assurance element has a pair of locking arms locked with a corresponding locking device of the mating connector in the plugged-in position.

Assignees

• Tyco Electronics France Sas

Inventors

• Rouillard Xavier
• Pamart Olivier
• Lord Steven

Classifications

• H01R13/64 Primary

  Means for preventing incorrect coupling · CPC title

• H01R13/6273 Primary

  comprising two latching arms · CPC title

• H01R2201/26

  for vehicles · CPC title

• H01R13/639 Primary

  Additional means for holding or locking coupling parts together, after engagement, {e.g. separate keylock, retainer strap} · CPC title

• H01R13/641

  by indicating incorrect coupling; by indicating correct or full engagement · CPC title