Method for operating a hydraulic actuator

Patent metadata

Field	Value
Publication number	US-11796017-B2
Application number	US-202217873801-A
Country	US
Kind code	B2
Filing date	Jul 26, 2022
Priority date	Jul 27, 2021
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

A method for operating a hydraulic actuator for a prime mover or a drive device of a vehicle includes determining that the hydraulic actuator is to be actuated via an actuating system and detecting an operating variable influenced by a filling state of the hydraulic actuator indicative of pressure conditions in the hydraulic actuator, with the operating variable being separate from actuator operating variables of the hydraulic actuator and the actuating system. The method further includes pressurizing the actuator during a fast fill phase to one or more pressures over a fast fill time period in response to determining that the hydraulic actuator is to be actuated. The fast fill time period and the one or more pressures are adjusted as a function of the operating variable under certain operating conditions. Additionally, the method includes pressurizing the actuator during a pressure build-up phase after the fast fill phase.

First claim

The invention claimed is:

1. A method for operating a hydraulic actuator (K 0 ) for a prime mover or a drive device of a vehicle, the method comprising:
determining that the hydraulic actuator (K 0 ) is to be actuated via an actuating system controllable to adjust a fill level of a liquid operating medium in the hydraulic actuator (K 0 ), the actuating system having a pressure-adjusting device controllable by an electronic control unit, the hydraulic actuator comprising a friction-locking shift element (K 0 );
detecting an operating variable (g, s) of at least one prime mover (EM, VKM) of the vehicle, the operating variable (g, s) being a torque or a rotational speed of the at least one prime mover (EM, VKM), the operating variable (g, s) being influenced by a filling state of the hydraulic actuator (K 0 ) and indicative of pressure conditions in the hydraulic actuator (K 0 ), the pressure conditions in the friction-locking shift element (K 0 ) being inferred based on a temporal profile of the operating variable (g, s), the operating variable (g, s) being separate from an actuator operating variable (p) of the hydraulic actuator (K 0 ) and an actuator operating variable (p) of the actuating system;
pressurizing the hydraulic actuator (K 0 ) during a fast fill phase to one or more pressures over a fast fill time period in response to determining that the hydraulic actuator (K 0 ) is to be actuated, with the fast fill time period and the one or more pressures being adjusted as a function of the operating variable (g, s) under certain operating conditions; and
pressurizing the hydraulic actuator (K 0 ) during a pressure build-up phase after the fast fill phase.

2. The method of claim 1 , wherein the actuator operating variable (p) of the hydraulic actuator (K 0 ) is measured neither directly nor indirectly in the actuating system or in the hydraulic actuator (K 0 ).

3. The method of claim 1 , wherein the friction-locking shift element (K 0 ) is a multi-disk clutch or a multi-disk brake.

4. The method of claim 3 , wherein the friction-locking shift element (K 0 ) couples an internal combustion engine (VKM) to a drive train of the vehicle.

5. The method of claim 1 , wherein the friction-locking shift element (K 1 , K 2 ) is within a drive device (DK).

6. The method of claim 1 , wherein the at least one prime mover comprises an electric motor (EM), the operating variable (s) being the torque of the electric motor (EM), the torque of the electric motor (EM) being represented by a current consumption profile over time (t) of the electric motor (EM), the pressure conditions in the friction-locking shift element (K 0 ) and the filling state in the friction-locking shift element (K 0 ) being inferred based on the current consumption profile over time (t) of the electric motor (EM).

7. The method of claim 1 , wherein a fast fill pressure (p) during the fast fill phase is changed depending on a profile (s(t)) of the operating variable (s) over time (t).

8. The method of claim 1 , wherein a fast fill pressure (p) is changed depending on a gradient (g(t)) of a profile of the operating variable (s) over time (t).

9. The method of claim 1 , wherein a fast fill pressure (p) is changed depending on a temporal profile of the operating variable as well as a gradient (g(t)) of the temporal profile over time (t).

10. The method of claim 1 , wherein the certain operating conditions comprises when a transmission of the vehicle is in an operating state in which air accumulations are expected.

11. The method of claim 10 , wherein air accumulations are expected when one or both of the vehicle transmission was shut off before a certain minimum time and an oil temperature of the vehicle transmission is below a certain value.

12. A drive device (DK) for a vehicle, the drive device (DK) comprising the hydraulic actuator (K 0 ) operated by the method of claim 1 .

13. The drive device of claim 12 , wherein one or both of the hydraulic actuator (K 0 ) and the actuating system does not have a sensor for detecting the actuator operating variable (p).

14. The drive device of claim 13 , wherein the drive device is one of a multi-ratio automatic planetary transmission, a dual-clutch transmission (DK), a continuously variable automatic transmission, an axle drive, or a wheel drive.

15. A vehicle, comprising the hydraulic actuator (K 0 ) operated by the method of claim 1 and at least one prime mover (EM, VKM).

16. The vehicle of claim 15 , including a drive device having the hydraulic actuator (K 0 ) operated by the method of claim 1 , wherein the drive device is an automatic transmission, a dual-clutch transmission, an axle drive, or a wheel drive.

17. The vehicle of claim 15 , wherein one or both of the hydraulic actuator (K 0 ) and the actuating system does not have a sensor for detecting the actuator operating variable (p).

18. A method for operating a hydraulic actuator (K 0 ) for a prime mover or a drive device of a vehicle, the method comprising:
determining that the hydraulic actuator (K 0 ) is to be actuated via an actuating system controllable to adjust a fill level of a liquid operating medium in the hydraulic actuator (K 0 ), the actuating system having a pressure-adjusting device controllable by an electronic control unit;
detecting an operating variable (g, s) when a transmission of the vehicle is in an operating state in which air accumulations are expected, the operating variable (g, s) being influenced by a filling state of the hydraulic actuator (K 0 ) indicative of pressure conditions in the hydraulic actuator (K 0 ), the operating variable (g, s) being separate from an actuator operating variable (p) of the hydraulic actuator (K 0 ) and an actuator operating variable (p) of the actuating system;
pressurizing the hydraulic actuator (K 0 ) during a fast fill phase to one or more pressures over a fast fill time period in response to determining that the hydraulic actuator (K 0 ) is to be actuated, with the fast fill time period and the one or more pressures being adjusted as a function of the operating variable (g, s) under certain operating conditions; and
pressurizing the hydraulic actuator (K 0 ) during a pressure build-up phase after the fast fill phase.

19. The method of claim 18 , wherein the hydraulic actuator comprises a friction-locking shift element (K 0 ), and
wherein the vehicle includes at least one prime mover (EM, VKM), the operating variable (s) being an operating variable of the at least one prime mover (EM, VKM).

20. The method of claim 19 , wherein the operating variable (s) is a rotational speed of the at least one prime mover (EM, VKM), the pressure conditions in the friction-locking shift element (K 0 ) being inferred based on a temporal profile of the rotational speed of the at least one prime mover (EM, VKM).

21. The method of claim 19 , wherein the at least one prime mover comprises an electric motor (EM), the operating variable (s) being a current consumption profile over time (t) of the electric motor (EM), the pressure conditions in the friction-locking shift element (K 0 ) and the filling state in the friction-locking shift element (K 0 ) being inferred based on the current consumption profile over time (t) of the electric motor (EM).

22. The method of claim 18 , wherein the hydraulic actuator (K 0 ) comprises a hydraulic accumulator.

23. The method of claim 18 , wherein the hydraulic actuator (K 0 ) comprises a hydraulic cylinder with a piston.

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Terwart Markus
• Spath Lukas
• Fischer Andreas

Classifications

• F16D43/28 Primary

  actuated by fluid pressure · CPC title

• F16D25/14

  Fluid pressure control · CPC title

• F16D48/066 Primary

  Control of fluid pressure, e.g. using an accumulator (F16D48/062, F16D48/068 take precedence) · CPC title

• Y02T10/62

  Hybrid vehicles · CPC title

• F16D2500/3024

  Pressure · CPC title