Pillar fracturing

Patent metadata

Field	Value
Publication number	US-11795382-B2
Application number	US-202016928926-A
Country	US
Kind code	B2
Filing date	Jul 14, 2020
Priority date	Jul 14, 2020
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

A system and method for hydraulic fracturing a subterranean formation with fracturing fluid to generate fractures, and intermittently adjusting a characteristic of the fracturing fluid conveying proppant to form pillars of proppant in the fractures.

First claim

What is claimed is:

1. A method of hydraulic fracturing, comprising:
providing a fracturing fluid through a wellbore into a subterranean formation;
hydraulically fracturing the subterranean formation with the fracturing fluid, thereby generating fractures in the subterranean formation;
conveying proppant in the fracturing fluid through the wellbore into the fractures, wherein the proppant comprises resin coating including unfunctionalized organic resin and functionalized nanoparticles that adhere to the unfunctionalized organic resin, wherein nanoparticles are reacted with at least one of an alkoxysilane solution or a halosilane solution to form the functionalized nanoparticles comprising at least one of a fluorosilane moiety, a perfluorosilane moiety, or an alkylsilane moiety for incorporation into the resin coating, and wherein a surface modifier is applied to the resin coating prior to inclusion of the proppant in the fracturing fluid, the surface modifier comprising at least one of an alkyl fluorosilane, a fluorinated surfactant, a fluorinated polymer, or a fluorinated polymeric surfactant; and
intermittently adjusting a characteristic of the fracturing fluid conveying the proppant to form pillars of proppant in the fractures, wherein the fracturing fluid comprises foam, wherein the characteristic comprises foam quality (FQ) of the foam, and wherein to intermittently adjust the FQ comprises to repeatedly cycle through values of the FQ.

2. The method of claim 1 , wherein to repeatedly cycle through values of the FQ comprises to adjust a concentration of gas in the fracturing fluid, wherein the gas comprises nitrogen or carbon dioxide, or both, wherein to form the pillars comprises to agglomerate the proppant, and wherein the proppant comprises sand having the resin coating.

3. The method of claim 1 , wherein to intermittently adjust the FQ comprises to adjust, in the fracturing fluid, at least one of an amount of gas, an amount of supercritical fluid, an amount of water, or an amount of brine, wherein the functionalized nanoparticles comprise nanotubes, nanofibers, or nanoplatelets, or any combinations thereof, and wherein the unfunctionalized organic resin comprises phenolic resin, epoxy resin, furan resin, polyurethane resin, polyurea resin, polyester, polyamide-imide resin, polyamide resin, polyurea/polyurethane resin, urea-formaldehyde resin, melamine resin, silicone resin, vinyl ester resin, phenol-formaldehyde resin, novolac, or resole, or any combinations thereof.

4. The method of claim 1 , wherein providing the fracturing fluid comprises pumping the fracturing fluid through the wellbore into the subterranean formation, and wherein to repeatedly cycle through values of the FQ comprises to adjust an addition rate of gas injected into the fracturing fluid as the fracturing fluid is being pumped or to adjust an amount of liquid in the fracturing fluid being pumped, or a combination thereof, and wherein the functionalized nanoparticles comprise first nanoparticles comprising graphene and second nanoparticles comprising carbon nanotubes.

5. The method of claim 1 , wherein the fracturing fluid comprises sacrificial suspending agents comprising degradable material in form of fiber or particles, or both, and wherein the surface modifier comprises the alkyl fluorosilane alkyl comprising triethoxy(tridecafluorooctyl)silane.

6. A method of hydraulic fracturing, comprising:
providing a fracturing fluid through a wellbore into a subterranean formation;
hydraulically fracturing the subterranean formation with the fracturing fluid, thereby generating fractures in the subterranean formation;
conveying proppant in the fracturing fluid through the wellbore into the fractures, wherein the proppant comprises resin coating including unfunctionalized organic resin and functionalized nanoparticles that adhere to the unfunctionalized organic resin, wherein the functionalized nanoparticles comprise at least one of a fluorosilane moiety, a perfluorosilane moiety, or an alkylsilane moiety, wherein the functionalized nanoparticles are formed by reacting nanoparticles with at least one of an alkoxysilane solution or a halosilane solution, and wherein a surface modifier is applied to the resin coating prior to inclusion of the proppant in the fracturing fluid, the surface modifier comprising at least one of an alkyl fluorosilane, a fluorinated surfactant, a fluorinated polymer, or a fluorinated polymeric surfactant; and
intermittently adjusting a characteristic of the fracturing fluid conveying the proppant to form pillars of proppant in the fractures, wherein the fracturing fluid is foam fracturing fluid, wherein the characteristic comprises FQ of the foam fracturing fluid, wherein intermittently adjusting the FQ comprises cycling through a first value of the FQ and a second value of the FQ, wherein the second value is different than the first value for the pillars to form.

7. The method of claim 6 , wherein the functionalized nanoparticles consists of first nanoparticles that are graphene and second nanoparticles that are carbon nanotubes, wherein providing the fracturing fluid comprises pumping the fracturing fluid from Earth surface through the wellbore into the subterranean formation in Earth crust, wherein cycling through the first value and the second value comprises adjusting at the Earth surface an addition rate of gas injected into the fracturing fluid as the fracturing fluid is being pumped or adjusting at the Earth surface an amount of liquid in the fracturing fluid being pumped, or a combination thereof, and wherein the FQ is in a range of 52% to 80% by volume.

8. The method of claim 6 , wherein the FQ is adjusted by adding gas or liquid to the foam fracturing fluid, wherein intermittently adjusting the FQ comprises cycling through an additional value of the FQ of the foam fracturing fluid that is different than the first value and the second value, wherein the unfunctionalized organic resin fuses between neighboring proppant in the pillars at downhole conditions to advance stability of the pillars, and wherein the resin coating comprises a resin nanocomposite coating comprising the nanoparticles as a nanoreinforcing agent uniformly distributed throughout the resin nanocomposite coating.

9. The method of claim 6 , wherein intermittently adjusting the characteristic to form the pillars in the fractures comprises utilizing less proppant than conveying the proppant to the fractures without adjusting the characteristic and with depositing the proppant in the fractures without forming the pillars in the fractures, and wherein the surface modifier comprises the alkyl fluorosilane alkyl comprising triethoxy(tridecafluorooctyl)silane.

10. The method of claim 6 , wherein to intermittently adjust the FQ comprises to intermittently adjust a concentration of gas or a concentration of supercritical fluid, or both, in the foam fracturing fluid, wherein the unfunctionalized organic resin comprises phenolic resin, epoxy resin, furan resin, polyurethane resin, polyurea resin, polyester, polyamide-imide resin, polyamide resin, polyurea/polyurethane resin, urea-formaldehyde resin, melamine resin, silicone resin, vinyl ester resin, phenol-formaldehyde resin, novolac, or resole, or any combinations thereof, and wherein the surface modifier comprises the alkyl fluorosilane alkyl.

11. A method of hydraulic fracturing, comprising:
providing a foam fracturing fluid through a wellbore into a subterranean formation;
hydraulically fracturing the subterranean formation with the foam fracturing fluid, thereby generating fractures in the subterranean formation;
conveying proppant in the foam fracturing fluid through the wellbore into the fractur

Assignees

• Saudi Arabian Oil Co

Inventors

• Malik Ataur
• Asiri Mohammed A
• Al-Driweesh Saad
• Saini Rajesh Kumar
• Haque Mohammad Hamidul
• Sayed Mohammed

Classifications

• C09K8/805 Primary

  Coated proppants · CPC title

• C09K8/64

  Oil-based compositions · CPC title

• C09K8/703

  Foams · CPC title

• E21B43/267

  reinforcing fractures by propping · CPC title

• C09K2208/08

  Fiber-containing well treatment fluids · CPC title