Redundant power distribution circuits including DC/DC converters

Patent metadata

Field	Value
Publication number	US-11794607-B2
Application number	US-202117165565-A
Country	US
Kind code	B2
Filing date	Feb 2, 2021
Priority date	Feb 3, 2020
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

An electrically powered vehicle includes a plurality of batteries and a plurality of DC to DC converters, each coupled to a respective battery of the plurality of batteries. Each DC to DC converter transfers power from a respective battery to a common DC bus. The common DC bus is coupled to a plurality of inverter circuits that convert the DC power to AC power. A plurality of electric motors receive power from the plurality of inverter circuits to propel the vehicle. During a regenerative event, the DC to DC converters can transfer power from the motors back to the batteries. In response to the failure of a battery, the DC to DC converters can isolate the remainder of the system from the failure.

First claim

What is claimed is:

1. An electrically powered aerial vehicle comprising:
batteries;
a common direct current (DC) bus;
DC to DC converters, wherein each of the DC to DC converters is connected between an associated one of the batteries and the common DC bus and configured to transfer power between the associated one of the batteries and the common DC bus;
motors;
inverter circuits, wherein each of the inverter circuits is connected between an associated one of the motors and the common DC bus;
propellers, wherein each of the propellers is configured to propel the electrically powered aerial vehicle, and wherein each of the motors is drivingly coupled to a respective one of the propellers; and
a controller configured to control the DC to DC converters to regulate transfer of power between the batteries and the common DC bus, wherein the controller is configured to monitor each of the batteries for a failure of the battery and, in response to detecting a failure of the battery, control the associated DC to DC converter to isolate the battery from the common DC bus.

2. The electrically powered aerial vehicle of claim 1 , wherein the controller is configured to monitor a voltage of each of the batteries to monitor the battery for a failure of the battery.

3. The circuit electrically powered aerial vehicle of claim 2 , wherein the controller is configured to control at least one of the DC to DC converters to transfer power from the common DC bus to at least one of the batteries based on a comparison between the voltage of the common DC bus and the voltage of the at least one of the batteries.

4. The electrically powered aerial vehicle of claim 2 , wherein the controller is configured to control at least one of the DC to DC converters to transfer power from the common DC bus to at least one of the batteries in response to at least one of the motors generating power during a regeneration event.

5. The electrically powered aerial vehicle of claim 1 , further comprising control circuits, wherein each of the DC to DC converters is associated with one of the control circuits, wherein each of the control circuits is configured to monitor a voltage of the DC bus and to transfer power to the associated battery from the DC bus when the voltage of the DC bus is greater than a threshold voltage, wherein the threshold voltage is based on a voltage of the associated battery.

6. The electrically powered aerial vehicle of claim 5 , wherein at least one of the control circuits is configured to transfer power from the DC bus to the associated battery when at least one of the motors generates electrical power during a regeneration event.

7. The electrically powered aerial vehicle of claim 1 wherein each of the motors is an AC motor.

8. An electrically powered aerial vehicle comprising:
batteries;
a common direct current (DC) bus;
DC to DC converters, wherein each of the DC to DC converters is connected between an associated one of the batteries and the common DC bus and configured to transfer power between the associated one of the batteries and the common DC bus;
electric motors;
inverter circuits, wherein each of the inverter circuits is connected between an associated one of the electric motors and the common DC bus;
propellers, wherein each of the propellers is configured to propel the electrically powered aerial vehicle, and wherein each of the electric motors is drivingly coupled to a respective one of the propellers; and
a controller configured to monitor a voltage of the common DC bus and a voltage of each of the batteries and control the DC to DC converters to regulate transfer of power between the batteries and the common DC bus by the DC to DC converters based on the voltage of the common DC bus and the voltage of each of the batteries.

9. The electrically powered aerial vehicle of claim 8 , wherein when the voltage of the common DC bus is greater than the voltage of at least one of the batteries the controller commands at least one of the DC to DC converters to transfer power from the common DC bus to a respective one of the batteries.

10. The electrically powered aerial vehicle of claim 8 , wherein:
the controller is configured to monitor each of the batteries for a failure of the battery; and
in response to detecting a failure of one of the batteries, the controller controls the respective DC to DC converter of the DC to DC converters that is coupled to the failed battery to isolate the failed battery from the common DC bus.

11. The electrically powered aerial vehicle of claim 8 , wherein each of the DC to DC converters includes a control circuit configured to monitor a voltage of the common DC bus and to transfer power to a respective battery from the common DC bus when a voltage of the common DC bus is greater than a threshold voltage.

12. The electrically powered aerial vehicle of claim 11 , wherein, in response to detecting a failure of one of the batteries, the control circuit commands the respective DC to DC converter of the DC to DC converters that is coupled to the failed battery to isolate the failed battery from the common DC bus.

13. The electrically powered aerial vehicle of claim 8 , wherein each of the electric motors is an AC motor.

14. An electrically powered aerial vehicle comprising:
a first battery, a second battery, and a third battery;
a common direct current (DC) bus;
a first DC to DC converter connected between the first battery and the common DC bus and operable to transfer power from the first battery to the common DC bus and transfer power from the common DC bus to the first battery;
a second DC to DC converter connected between the second battery and the common DC bus and operable to transfer power from the second battery to the common DC bus and transfer power from the common DC bus to the second battery;
a third DC to DC converter connected between the third battery and the common DC bus and operable to transfer power from the third battery to the common DC bus and transfer power from the common DC bus to the third battery;
a first propeller, a second propeller, and a third propeller, wherein each of the first propeller, the second propeller, and the third propeller is configured to propel the electrically powered aerial vehicle;
a first electric motor drivingly coupled with the first propeller;
a second electric motor drivingly coupled with the second propeller;
a third electric motor drivingly coupled with the third propeller;
a first inverter connected between the first electric motor and the common DC bus, wherein the first inverter is operable to generate first motor drive currents from DC power received from the common DC bus and supply the first motor drive currents to the first electric motor, and wherein the first inverter is operable to generate first motor DC regeneration power from regeneration currents generated by the first electric motor and output the first motor DC regeneration power to the common DC bus;
a second inverter connected between the second electric motor and the common DC bus, wherein the second inverter is operable to generate second motor drive currents from DC power received from the common DC bus and supply the second motor drive currents to the second electric motor, and wherein the second inverter is operable to generate second motor DC regeneration power from regeneration currents generated by the second electric motor and output the second motor DC regeneration power to the common DC bus; and
a third inverter connected between the third electric motor and the common DC bus, wherein the third inverter is operable to generate third motor drive currents from

Assignees

• Wisk Aero Llc

Inventors

• Long Geoffrey Alan
• Burgart Michael John

Classifications

• H02J7/663

  using battery or load disconnect circuits (H02J9/002 takes precedence) · CPC title

• H02J7/575

  Parallel/serial switching of connection of batteries to charge or load circuit · CPC title

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• H02J7/80

  including monitoring or indicating arrangements · CPC title

• H02J2105/30

  the load networks being external to vehicles, i.e. exchanging power with vehicles · CPC title