Resin distribution and maintenance system

Patent metadata

Field	Value
Publication number	US-11794409-B2
Application number	US-201916563046-A
Country	US
Kind code	B2
Filing date	Sep 6, 2019
Priority date	Jul 26, 2016
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

A method is provided for maintaining resin in a system including a main feed tank and at least one vat, each of the at least one vats associated with a 3-D printing machine. The method includes the steps of: transferring resin from the main feed tank to the at least one vat; operating the associated 3-D printing machine in a build cycle; returning the resin from the at least one vat to the main feed tank; and repeating in a cycle the steps of transferring the resin, operating the 3-D printing machine, and returning the resin.

First claim

What is claimed is:

1. A method for maintaining resin in a system including a main feed tank and a plurality of vats, each of the plurality of vats associated with a 3-D printing machine, the method comprising the steps of:
transferring resin from the main feed tank to one vat of the plurality of vats via an inlet valve configured to, when in an open position, feed the resin from the main feed tank to the one vat of the plurality of vats;
operating the associated 3-D printing machine in a build cycle;
at an end of the build cycle, moving an outlet valve positioned in an outlet line from the one vat of the plurality of vats from a closed position to an open position to enable the resin to flow from the one vat of the plurality of vats to the main feed tank;
returning the resin from the one vat of the plurality of vats to the main feed tank via the outlet line at the end of the build cycle; and
repeating in a cycle the steps of transferring the resin, operating the 3-D printing machine, moving the outlet valve, and returning the resin, wherein the method is carried out for the plurality of vats fluidly connected to the main feed tank.

2. The method of claim 1 further comprising maintaining the resin in the main feed tank such that the resin has a predetermined qualitative characteristic.

3. The method of claim 2 wherein maintaining the resin comprises mixing fresh resin into the main feed tank.

4. The method of claim 2 wherein maintaining the resin comprises mixing fresh resin constituents into the main feed tank.

5. The method of claim 2 wherein maintaining the resin comprises filtering the resin prior to returning it to the main feed tank.

6. The method of claim 2 wherein maintaining the resin comprises testing the resin to check the predetermined qualitative characteristic thereof.

7. The method of claim 2 wherein the resin is maintained in a transfer tank and subsequently transferred to the main feed tank.

8. The method of claim 1 , further comprising moving the outlet valve from the open position to the closed position to fluidly disconnect the one vat of the plurality of vats to the main feed tank after returning the resin to the main feed tank.

9. A system for maintaining resin used in sequential build cycles by a 3-D printing machine, comprising:
a main feed tank;
a plurality of vats fluidly connected to the main feed tank to receive resin from the main feed tank;
an inlet valve connected to each vat of the plurality of vats and configured to, when in an open position, feed the resin from the main feed tank to a respective vat of the plurality of vats;
an outlet valve positioned in an outline line from each vat of the plurality of vats; and
wherein a respective outlet valve is movable from a closed position to an open position at an end of a build cycle to enable the resin to flow through a respective outlet line from a respective vat of the plurality of vats to the main feed tank such that the resin can be returned from the respective vat of the plurality of vats via the respective outlet line to the main feed tank at the end of a build cycle.

10. The system according to claim 9 , further comprising:
a feed line that is fluidly connected to the main feed tank at one end and is configured to fluidly connect the main feed tank to each of the plurality of vats.

11. The system according to claim 10 , further comprising:
a feed manifold connected to the feed line, wherein the feed manifold is configured to be fluidly connected to the plurality of vats.

12. The system according to claim 11 , further comprising:
a plurality of drop lines connected to the feed manifold, wherein each drop line is associated with one vat of the plurality of vats.

13. The system according to claim 12 , wherein each drop line includes a respective inlet valve moveable between the open position and a closed position.

14. The system according to claim 9 , further comprising:
a return line that is fluidly connected to the main feed tank at one end and is configured to fluidly connect the main feed tank to each of the plurality of vats.

15. The system according to claim 14 , further comprising:
a return manifold connected to the return line, wherein the returned manifold is configured to be fluidly connected to the plurality of vats.

16. The system according to claim 12 , further comprising:
a maintenance tank;
a return line;
a transfer line; and
wherein each vat of the plurality of vats is configured to be fluidly connected to the maintenance tank via the return line; and the maintenance tank is configured to be fluidly connected to the main feed tank via the transfer line.

17. The system according to claim 9 , further comprising a filter operable to filter the resin prior to the resin returning to the main feed tank.

Assignees

• Gen Electric

Inventors

• Depalma Stephanie Lynn
• Murphy William Cosmo
• Sands Travis

Classifications

• B29C64/35 Primary

  Cleaning · CPC title

• B29C64/124 Primary

  using layers of liquid which are selectively solidified · CPC title

• B29C64/307

  Handling of material to be used in additive manufacturing · CPC title

• B29C64/357

  Recycling · CPC title

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title