Molding system and molding method

Patent metadata

Field	Value
Publication number	US-11794237-B2
Application number	US-202318104850-A
Country	US
Kind code	B2
Filing date	Feb 2, 2023
Priority date	Mar 16, 2022
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

A molding system molding a sand mold includes a flask, a tank connected to a compressed air source, including an opened end part, and configured to internally store sand, a nozzle attached to the end part of the tank and configured to guide the sand in the tank into the flask, and a control unit configured to output information about clogging of the nozzle when, during sand filling in which the sand in the tank is introduced into the flask through the nozzle, a relationship where arrival time from the start of sand filling until the pressure reaches a predetermined pressure is shorter than the initial arrival time obtained in advance is satisfied.

First claim

What is claimed is:

1. A molding system molding a sand mold, the molding system comprising:
a flask;
a tank connected to a compressed air source, including an opened end part, and configured to internally store sand;
a nozzle attached to the end part of the tank and configured to guide the sand in the tank into the flask; and
a control unit configured to output information about clogging of the nozzle when a relationship is satisfied during sand filling in which the sand in the tank is introduced into the flask through the nozzle, the relationship where arrival time from a start of sand filling until a pressure reaches a predetermined pressure is shorter than an initial arrival time obtained in advance.

2. The molding system according to claim 1 , wherein, when the relationship is satisfied, the control unit performs operation to eliminate the clogging of the nozzle.

3. The molding system according to claim 1 , wherein, when the relationship is satisfied, the control unit issues an alarm.

4. The molding system according to claim 1 , further comprising an analysis apparatus configured to image the sand mold and to perform appearance inspection of the sand mold based on a captured image, wherein
when the relationship is satisfied, the control unit outputs the information to the analysis apparatus.

5. The molding system according to claim 4 , wherein the analysis apparatus further includes an external force application apparatus applying, in a case where the information is acquired from the control unit, pneumatic pressure to the sand mold before the sand mold is imaged.

6. The molding system according to claim 5 , wherein the analysis apparatus is configured to switch between a standard mode in which the sand mold is imaged at first magnification and a high-magnification mode in which the sand mold is imaged at magnification higher than the first magnification, and in a case where the information is acquired from the control unit, the analysis apparatus images the sand mold at least in the high-magnification mode.

7. The molding system according to claim 1 , further comprising:
a squeezing mechanism configured to squeeze the sand filled in the flask;
a sand cutter configured to arrange a shape of the sand mold; and
a pressure sensor configured to detect squeeze pressure, wherein
the control unit determines whether the squeezing by the squeezing mechanism has normally ended, based on a detection result of the pressure sensor, and
the sand cutter changes operation based on presence/absence of the clogging of the nozzle and whether the squeezing has normally ended.

8. The molding system according to claim 7 , wherein
in a case where the relationship is not satisfied and it is determined by the control unit that the squeezing has normally ended, the sand cutter operates to cause a relative speed between the sand mold and a blade to be a first speed, and
in a case where the relationship is satisfied and it is determined by the control unit that the squeezing has not normally ended, the sand cutter operates to cause the relative speed between the sand mold and the blade to be a second speed lower than the first speed.

9. A molding method, comprising:
a step of introducing sand in a tank into a flask from the tank through a nozzle, the tank being connected to a compressed air source, including an opened end part, and internally storing the sand, the nozzle being attached to the end part of the tank; and
a step of outputting information about clogging of the nozzle when a relationship where arrival time from a start of sand filling until a pressure reaches a predetermined pressure is shorter than an initial arrival time obtained in advance is satisfied in the step of introducing the sand into the flask.

Assignees

• Sintokogio Ltd

Inventors

• Sugino Takehiro
• Suzuki Umihiko

Classifications

• B22C19/04 Primary

  Controlling devices specially designed for moulding machines · CPC title

• B22C9/02 Primary

  Sand moulds or like moulds for shaped castings · CPC title

• B22C11/04

  by a horizontal rotary table or carrier · CPC title

• B22C15/28

  Compacting by different means acting simultaneously or successively, e.g. preliminary blowing and finally pressing · CPC title