Method for manufacturing core-shell particles using carbon monoxide

Patent metadata

Field	Value
Publication number	US-11791475-B2
Application number	US-202117466453-A
Country	US
Kind code	B2
Filing date	Sep 3, 2021
Priority date	Sep 7, 2020
Publication date	Oct 17, 2023
Grant date	Oct 17, 2023

Abstract

The present disclosure relates to a method for manufacturing core-shell particles using carbon monoxide, and more particularly, to a method for manufacturing core-shell particles, the method of which a simple and fast one-pot reaction enables particle manufacturing to reduce process costs, facilitate scale-up, change various types of core and shell metals, and form a multi-layered shell by including the steps of adsorbing carbon monoxide on a transition metal for a core, and reacting carbon monoxide adsorbed on the surface of the transition metal for the core, a metal precursor for a shell, and a solvent to form particles with a core-shell structure having a reduced metal shell layer formed on a transition metal core.

First claim

What is claimed is:

1. A method for manufacturing core-shell particles using carbon monoxide, the method comprising steps of:
sequentially performing a primary nitrogen purge, a carbon monoxide purge, and a secondary nitrogen purge in a transition metal solution for a core; and
preparing a solution containing particles having a transition metal core and a single-layered metal shell formed thereon by adding a metal precursor for a shell to the solution in which the purges have been performed.

2. The method of claim 1 , wherein the transition metal solution for the core is a solution containing particles in which the transition metal for the core is adsorbed on a carbon support by preparing the transition metal solution for the core by including steps of preparing a mixed solution by adding a transition metal precursor for a core to a carbon support-dispersed aqueous solution and adjusting pH of the mixed solution to a range of 10 to 12.

3. The method of claim 1 , wherein the method includes steps of sequentially performing the primary nitrogen purge, the carbon monoxide purge, and the secondary nitrogen purge in the solution containing particles having the transition metal core and the single-layered metal shell formed thereon, and preparing a solution containing particles having the transition metal core and a two-layered metal shell formed thereon by adding the metal precursor for the shell to the solution in which the purges have been performed.

4. The method of claim 1 , wherein the method prepares a solution containing particles having a transition metal for a core and a multi-layered metal shell formed thereon by repeatedly performing a process consisting of steps of sequentially performing the primary nitrogen purge, the carbon monoxide purge, and the secondary nitrogen purge in a solution containing particles having the transition metal core and a metal shell formed thereon, and adding a metal precursor for a shell to the solution in which the purges have been performed.

5. The method of claim 1 , further comprising a step of filtering, washing, and drying the solution containing the particles having the transition metal core and the single-layered metal shell formed thereon.

6. The method of claim 2 , wherein the carbon support is a porous carbon support.

7. The method of claim 1 , wherein the transition metal for the core is one or more selected from the group consisting of palladium, iridium, ruthenium, gold, cobalt, nickel, iron, copper, manganese, molybdenum, rhenium, tungsten, and zinc.

8. The method of claim 1 , wherein the metal precursor for the shell is a precursor of one or more metals from the group consisting of platinum (Pt), gold (Au), palladium (Pd), iridium (Ir), ruthenium (Ru), osmium (Os), silver (Ag), and rhenium (Re).

9. The method of claim 1 , wherein the manufactured core-shell particles have a size of 1 to 100 nm along an orthogonal direction.

10. The method of claim 1 , wherein the primary nitrogen purge is used so that a dissolved oxygen concentration becomes 10% or less compared to an initial one, and the secondary purge is used so that the dissolved carbon monoxide concentration becomes 20% or less compared to the initial one.

11. The method of claim 1 , wherein the carbon monoxide purge includes supplying the carbon monoxide capable of dissolving the carbon monoxide of 20 to 100% of a saturated solubility of a solution in which the carbon monoxide purge is performed.

Assignees

• Korea Inst Energy Res

Inventors

• Park Gu-Gon
• Lee Eun Jik
• Kim Kyunghee
• Yim Sung-Dae
• Park Seok-Hee
• Kim Min-Ji
• Sohn Young-Jun
• Bae Byungchan
• Kim Seung-Gon
• Shin Dongwon
• Oh Hwanyeong
• Woo Seung Hee
• Lee So Jeong
• Lee Hyejin
• Choi Yoon Young
• Lee Won-Yong
• Yang Tae-Hyun

Classifications

• H01M4/926 Primary

  on carbon or graphite · CPC title

• B01J23/28

  Molybdenum · CPC title

• B01J23/30

  Tungsten · CPC title

• B01J23/34

  Manganese · CPC title

• B01J23/38

  of noble metals · CPC title