Pressure testing method and pressure tester

Patent metadata

Field	Value
Publication number	US-11788688-B2
Application number	US-202117217478-A
Country	US
Kind code	B2
Filing date	Mar 30, 2021
Priority date	Mar 31, 2020
Publication date	Oct 17, 2023
Grant date	Oct 17, 2023

Abstract

A pressure testing method capable of determining with a higher accuracy whether a high-pressure tank is deteriorated. The pressure testing method tests the high-pressure tank that includes a liner and a fiber-reinforced resin layer covering the outer surface of the liner and that has been used while repeating charge and discharge of gas to and from the inside thereof after undergoing a pressure resistance test conducted at a pressure resistance test pressure. The method increases the internal pressure of the high-pressure tank filled with gas to a test pressure that is lower than the pressure resistance test pressure, so that a plurality of AE waveforms is extracted from output waveforms of an AE sensor that detects AE waves generated in the high-pressure tank, and determines whether the high-pressure tank is deteriorated, on the basis of the extracted AE waveforms.

First claim

What is claimed is:

1. A pressure testing method adapted to test a high-pressure tank that includes a liner and a fiber-reinforced resin layer covering an outer surface of the liner and that has been used while repeating charge and discharge of gas to and from an inside thereof after undergoing a pressure resistance test conducted at a pressure resistance test pressure, the pressure testing method comprising:
increasing an internal pressure of the high-pressure tank filled with gas to a test pressure that is lower than the pressure resistance test pressure, so that a plurality of AE waveforms is extracted from output waveforms of an AE sensor that detects AE waves generated when cracks occur in the high-pressure tank;
determining whether the high-pressure tank is deteriorated, on the basis of the AE waveforms extracted; and
classifying the plurality of AE waveforms extracted into first waveforms derived from macrocracks that increase immediately before destruction of the high-pressure tank and second waveforms derived from microcracks smaller than the macrocracks with a classifier that is machine-learned so as to classify the plurality of AE waveforms extracted into the first waveforms and the second waveforms,
wherein whether the high-pressure tank is deteriorated is determined on the basis of a number of the first waveforms classified.

2. The pressure testing method according to claim 1 , wherein
the plurality of AE waveforms extracted are wavelet-transformed to create a plurality of images, the plurality of images corresponding to the plurality of AE waveforms is classified into first images corresponding to the first waveforms and second images corresponding to the second waveforms with the classifier that is machine-learned so as to classify the plurality of images into the first images and the second images, and
whether the high-pressure tank is deteriorated is determined on the basis of a number of the first images classified.

3. The pressure testing method according to claim 1 , wherein when a cumulative number of the AE waveforms reaches or exceeds a threshold, the high-pressure tank is determined to be deteriorated.

4. A pressure tester adapted to test a high-pressure tank that includes a liner and a fiber-reinforced resin layer covering an outer surface of the liner and that has been used while repeating charge and discharge of gas to and from an inside thereof after undergoing a pressure resistance test conducted at a pressure resistance test pressure, the pressure tester comprising a calculation device, wherein
the calculation device includes:
an extractor that extracts a plurality of AE waveforms from output waveforms of an AE sensor that detects AE waves generated when cracks occur in the high-pressure tank by increasing an internal pressure of the high-pressure tank filled with gas to a test pressure that is lower than the pressure resistance test pressure,
a determination unit that determines whether the high-pressure tank is deteriorated, on the basis of the AE waveforms extracted by the extractor, and
a classifier that is machine-learned so as to classify the plurality of AE waveforms extracted by the extractor into first waveforms derived from macrocracks that increase immediately before destruction of the high-pressure tank and second waveforms derived from microcracks smaller than the macrocracks,
wherein the determination unit determines whether the high-pressure tank is deteriorated, on the basis of a number of the first waveforms classified by the classifier.

5. The pressure tester according to claim 4 , wherein
the calculation device includes a converter that wavelet-transforms the plurality of AE waveforms extracted by the extractor to create a plurality of images,
the classifier is machine-learned so as to classify the plurality of images corresponding to the plurality of AE waveforms into first images corresponding to the first waveforms and second images corresponding to the second waveforms, and
the determination unit determines whether the high-pressure tank is deteriorated, on the basis of a number of the first images classified by the classifier.

6. The pressure tester according to claim 4 , wherein the determination unit determines that the high-pressure tank is deteriorated when a cumulative number of the AE waveforms reaches or exceeds a threshold.

Assignees

• Toyota Motor Co Ltd

Inventors

• Hori Yoshihiro
• Doi Takayoshi

Classifications

• F17C13/025 Primary

  having the pressure as the parameter · CPC title

• G01N29/14 Primary

  using acoustic emission techniques {(echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00)} · CPC title

• G01N29/4454

  Signal recognition, e.g. specific values or portions, signal events, signatures · CPC title

• F17C2201/0109

  with exteriorly curved end-piece · CPC title

• F17C2203/0604

  Liners · CPC title