Translatably mobile batch charger

Patent metadata

Field	Value
Publication number	US-11787722-B2
Application number	US-201816765747-A
Country	US
Kind code	B2
Filing date	Nov 29, 2018
Priority date	Nov 30, 2017
Publication date	Oct 17, 2023
Grant date	Oct 17, 2023

Abstract

A batch charger includes a barrel defining a direction X of charging a glass forming batch into the furnace, and a mechanical assembly provided with a member for conveying the batch to the furnace in the charging direction X, this conveying member being at least partially arranged in the barrel, and a motorized unit for driving the conveying member. The batch charger includes a mechanical assembly translatably mobile relative to the barrel, in the charging direction X.

First claim

The invention claimed is:

1. A batch charger for charging a glass forming batch into a glass furnace, said batch charger comprising:
a barrel defining a charging direction of the batch into the furnace,
a measurement device for measuring at least one value of a physical variable affected by operation of the batch charger, and
a mechanical assembly provided with:
a conveying member for conveying the batch to the furnace in the charging direction, said conveying member being at least partially arranged in the barrel, and
a first motorized unit for driving said conveying member,

wherein the mechanical assembly is translatably mobile relative to the barrel, in the charging direction, to enable translation of the conveying member in the barrel to adjust, based on the at least one measured value of the physical variable, a position of the conveying member in the barrel along the charging direction, and
wherein the physical variable is selected from:
a torque supplied by the first motorized unit of said conveying member,
a current intensity of a motor of said first motorized unit,
a temperature inside the barrel at an end thereof, and
a concentration of combustion gases inside the barrel.

2. The batch charger as claimed in claim 1 , wherein the barrel is rigidly connected to a chassis relative to which the mechanical assembly is translatably mobile.

3. The batch charger as claimed in claim 1 , wherein the mechanical assembly is configured to be translated manually.

4. The batch charger as claimed in claim 1 , further comprising a second motorized unit for translating the mechanical assembly.

5. A glass former melting installation comprising:
a glass former melting furnace provided with a charging orifice located in an outer wall of the glass former melting furnace, and
a batch charger as claimed in claim 1 , one end of the barrel of the batch charger opening into the charging orifice.

6. The installation as claimed in claim 5 , further comprising a tubular charging head arranged downstream of the barrel and fixed to the outer wall of the glass former melting furnace, level with the charging orifice, said charging head being provided at the end thereof away from the glass former melting furnace with a slide damper, the damper plate of which is mobile between a closed position, in which the damper plate closes off access to the inside of the furnace, and an open position, in which said access is freed.

7. A method comprising melting glass with the installation as claimed in claim 5 .

8. The installation as claimed in claim 5 , wherein the charging orifice is below a level of the liquid glass defined by a position of the liquid glass spout.

9. A non-transitory computer-readable recording medium on which a computer program is recorded, said computer program comprising instruction codes for implementing a control method as claimed in claim 1 .

10. A method for controlling a batch charger, on the basis of at least one measured value of a physical variable affected by operation of the batch charger, said batch charger including (a) a barrel defining a charging direction of the batch into the furnace, (b) a measurement device for measuring said at least one measured value, and (c) a mechanical assembly provided with a conveying member for conveying the batch to the furnace in the charging direction, said conveying member being at least partially arranged in the barrel, and with a first motorized unit for driving said conveying member, and (d) a second motorized unit for translating the mechanical assembly, said control method comprising:
comparing said measured value with at least one threshold value,
sending an instruction to translate the mechanical assembly, and
controlling the second motorized unit for translating the mechanical assembly to translate the conveying member in the barrel to adjust, based on the measured value of the physical variable, a position of the conveying member in the barrel along the charging direction,
wherein the physical variable is selected from
a torque supplied by the first motorized unit of said conveying member,
a current intensity of a motor of said first motorized unit,
a temperature inside the barrel at an end thereof, and
a concentration of combustion gases inside the barrel.

11. The control method as claimed in claim 10 , wherein the physical variable measured is the current intensity of a motor of the first motorized unit for rotating a worm screw for conveying the batch to the furnace, and wherein said threshold value is initially between 10 and 50% of the maximum permissible current intensity of said motor.

12. The control method as claimed in claim 11 , wherein the threshold value is initially between 10 and 30% of a maximum permissible current intensity of said motor.

13. The control method as claimed in claim 12 , wherein the threshold value is initially between 14 and 16% of the maximum permissible current intensity of said motor.

14. The control method as claimed in claim 10 , wherein the batch charger is part of a glass former melting installation that includes a glass former melting furnace having an outer wall provided with a charging orifice, wherein one end of the barrel of the batch charger opens into the charging orifice, wherein the glass former melting installation further includes a tubular charging head arranged downstream of the barrel and fixed to the outer wall of the glass former melting furnace, level with the charging orifice, said charging head being provided at an end thereof away from the glass former melting furnace with a slide damper having a damper plate, which is mobile between a closed position, in which the damper plate closes off access to an inside of the glass former melting furnace, and an open position, in which said access is freed, wherein a command to translate the mechanical assembly downstream of the damper plate is coupled to a position of the damper plate to prevent any contact between the conveying member and the damper plate.

15. The control method as claimed in claim 10 , wherein the physical variable measured is a temperature inside the barrel at an end thereof, the method comprising sending a control order to translate the conveying member backwards when the temperature measured is equal to or greater than a temperature threshold value.

16. A computer program downloadable from a communication network and/or recorded on a recording medium suitable for being read by a computer and/or run by a processor, comprising an instruction code for implementing a control method as claimed in claim 10 .

17. The method as claimed in claim 10 , wherein said physical variable is selected from:
a torque supplied by the first motorized unit of said conveying member,
a current intensity of a motor of said first motorized unit, and
a temperature inside the barrel at an end thereof.

18. A system for controlling a batch charger for charging a glass forming batch into a glass furnace, said batch charger including (a) a barrel defining a charging direction of the batch into the furnace, (b) a measurement device for measuring at least one value of a physical variable affected by operation of the batch charger, and (c) a mechanical assembly provided with a conveying member for conveying the batch to the furnace in the charging direction, said conveying member being at least partially arranged in the barrel, and with a first motorized unit for driving said conveying member, the system comprising a processing module suitable for:
comparing the measured at least one value of

Assignees

• Saint Gobain Isover

Inventors

• Guillet Antoine
• Lopepe Frédéric
• Chesnel Sébastien
• Ranzani Da Costa Andrea

Classifications

• C03B3/005 Primary

  using screw feeders · CPC title

• C03B5/04

  in tank furnaces {(C03B5/02 takes precedence)} · CPC title

• F27D3/08

  Screw feeders; Screw dischargers · CPC title

• C03B3/00 Primary

  Charging the melting furnaces · CPC title