Solenoid

Patent metadata

Field	Value
Publication number	US-11783979-B2
Application number	US-202117218383-A
Country	US
Kind code	B2
Filing date	Mar 31, 2021
Priority date	Oct 2, 2018
Publication date	Oct 10, 2023
Grant date	Oct 10, 2023

Abstract

A solenoid includes a coil, a cylindrical sliding core, a columnar plunger, a bottomed cylindrical yoke including a cylindrical portion and a bottom portion that is connected to the cylindrical portion and faces a base end surface of the plunger, and the bottomed cylindrical yoke configured to accommodate the coil, the sliding core, and the plunger, a magnetic attraction core arranged to face a distal end surface of the plunger, and a magnetic flux transfer member that transfers magnetic flux between the sliding core and the yoke. When the plunger is closest to the magnetic attraction core, a position of the base end surface of the plunger along an axial direction is the same as position of the end of the sliding core along the axial direction, or is closer to the bottom portion side of the sliding core along the axial direction than the end of the sliding core.

First claim

What is claimed is:

1. A solenoid, comprising:
a coil configured to generate a magnetic force when energized;
a cylindrical sliding core arranged on an inner peripheral surface of the coil;
a columnar plunger arranged on the inner peripheral surface of the sliding core and configured to slide in an axial direction;
a bottomed cylindrical yoke including a cylindrical portion along the axial direction and a bottom portion that is connected to the cylindrical portion, is formed in a direction intersecting the axial direction and faces a base end surface of the plunger, and the bottomed cylindrical yoke configured to accommodate the coil, the sliding core, and the plunger;
a magnetic attraction core arranged in the axial direction to face a distal end surface of the plunger and configured to attract magnetically the plunger by a magnetic force generated by the coil; and
a magnetic flux transfer member that is arranged on an outer peripheral side of an end of the sliding core facing the bottom portion and transfers magnetic flux between the sliding core and the yoke,
wherein
when the plunger is closest to the magnetic attraction core, a position of the base end surface of the plunger along the axial direction is closer to the bottom portion along the axial direction than the end of the sliding core,
a recess is formed so as to accommodate the base end surface of the plunger in a state where the plunger is farthest from the magnetic attraction core,
the end of the sliding core is not housed in the recess;
the plunger is axially moveable due to a clearance between the distal end surface of the plunger and a stopper; and
in a range of axial movement of the plunger, the base end surface of the plunger is always located closer to the bottom portion than the end of the sliding core.

2. The solenoid according to claim 1 , wherein
when the plunger is closest to the magnetic attraction core, the position of the base end surface of the plunger along the axial direction is the same as a position of an end surface facing the bottom portion of the magnetic flux transfer member along the axial direction, or is closer to the bottom portion side of the sliding core along the axial direction than the end surface.

3. The solenoid according to claim 2 , wherein
on a surface of the bottom portion opposite to the surface on which the recess is formed, a convex portion is formed so as to protrude outward at a position corresponding to the recess.

4. The solenoid according to claim 3 , wherein the bottom portion has a substantially constant wall thickness as the yoke.

5. The solenoid according to claim 1 , wherein
on a surface of the bottom portion opposite to the surface on which the recess is formed, a convex portion is formed so as to protrude outward at a position corresponding to the recess.

6. The solenoid according to claim 1 , wherein
the base end surface of the plunger faces the bottom portion of the yoke and is accommodated in the recess when the coil is not energized.

7. The solenoid according to claim 1 , wherein
the base end surface of the plunger projects further toward the bottom portion side from the end of the sliding core by a length in the axial direction.

8. The solenoid according to claim 1 , wherein
the end of the sliding core is farther away from the bottom portion in the axial direction than an outer peripheral surface of the magnetic flux transfer member that is closest to the bottom portion.

9. The solenoid according to claim 1 , wherein a part of the end of the sliding core is overlapping with the recess in a radial direction, and another part of the end of the sliding core is non-overlapping with the recess in the radial direction, and the radial direction is perpendicular to the axial direction.

Assignees

• Denso Corp

Inventors

• Watari Yutaro

Classifications

• H01F7/081 Primary

  Magnetic constructions · CPC title

• H01F7/16 Primary

  Rectilinearly-movable armatures (H01F7/17 takes precedence) · CPC title

• F16K31/0613

  with cylindrical slides · CPC title

• F16K31/0675 Primary

  Electromagnet aspects, e.g. electric supply therefor · CPC title

• H01F2007/086

  Structural details of the armature · CPC title