Integration of ex situ fabricated porous polymer monoliths into fluidic chips

Patent metadata

Field	Value
Publication number	US-11780984-B2
Application number	US-202016895617-A
Country	US
Kind code	B2
Filing date	Jun 8, 2020
Priority date	Mar 27, 2014
Publication date	Oct 10, 2023
Grant date	Oct 10, 2023

Abstract

Bare porous polymer monoliths, fluidic chips, methods of incorporating bare porous polymer monoliths into fluidic chips, and methods for functionalizing bare porous polymer monoliths are described. Bare porous polymer monoliths may be fabricated ex situ in a mold. The bare porous polymer monoliths may also be functionalized ex situ. Incorporating the bare preformed porous polymer monoliths into the fluidic chips may include inserting the monoliths into channels of channel substrates of the fluidic chips. Incorporating the bare preformed porous polymer monoliths into the fluidic chips may include bonding a capping layer to the channel substrate. The bare porous polymer monoliths may be mechanically anchored to channel walls and to the capping layer. The bare porous polymer monoliths may be functionalized by ex situ immobilization of capture probes on the monoliths. The monoliths may be functionalized by direct attachment of chitosan.

First claim

What is claimed is:

1. A method of incorporating one or more porous polymer monoliths into a fluidic chip, the method comprising:
inserting one or more bare preformed porous polymer monoliths into one or more channels of a channel substrate of the fluidic chip; and,
mechanically sealing the one or more bare preformed porous polymer monoliths to a wall of the one or more channels.

2. The method of claim 1 , further comprising fabricating the one or more bare porous polymer monoliths.

3. The method of claim 2 , wherein fabricating the one or more bare porous polymer monoliths comprises fabricating one or more porous polymer monoliths in a mold.

4. The method of claim 3 , wherein fabricating the one or more monoliths in the mold comprises:
adding a pre-monolith solution to one or more channels of a molding substrate;
photopolymerizing the pre-monolith solution; and
removing the polymerized solution from the one or more channels of the molding substrate.

5. The method of claim 1 , further comprising chemically functionalizing one or more porous polymer monoliths, wherein the one or more inserted monoliths comprise the one or more functionalized porous polymer monoliths.

6. The method of claim 5 , wherein chemically functionalizing one or more porous polymer monoliths comprises immobilizing a capture probe on the one or more porous polymer monoliths.

7. The method of claim 6 , wherein the capture probe is an antibody, protein, amino acid, or peptide.

8. The method of claim 6 , wherein the capture probe is labeled with a fluorescent marker.

9. The method of claim 6 , wherein the capture probe is chitosan.

10. The method of claim 9 , wherein the chitosan is immobilized on the one or more porous polymer monoliths using a bifunctional cross-linker.

11. The method of claim 9 , wherein the chitosan is immobilized on the one or more porous polymer monoliths through a direct reaction of the chitosan with the one or more porous polymer monoliths.

12. The method of claim 1 , wherein mechanically sealing the one or more bare porous polymer monoliths in the one or more channels of the channel substrate of the fluidic chip comprises bonding a capping layer to the channel substrate of the fluidic chip.

13. The method of claim 1 , wherein inserting the one or more monoliths into one or more channels of the channel substrate comprises:
depositing a bare porous polymer monolith within a droplet of water onto the channel substrate; and
seating the deposited monolith into a channel of the channel substrate.

14. The method of claim 13 , further comprising:
suspending a bare porous polymer monolith in water; and
drawing the suspended monolith into a pipette;
wherein the monolith deposited onto the channel substrate is deposited from the pipette.

15. The method of claim 13 , further comprising:
removing the water droplet from the channel substrate; and
drying the channel substrate.

16. The method of claim 13 , wherein seating the deposited monolith into the channel comprises agitating the deposited monolith.

17. The method of claim 1 , wherein the one or more monoliths have cross-sectional dimensions larger than cross-sectional dimensions of the one or more channels.

18. The method of claim 1 , wherein the one or more monoliths are oversized relative to the one or more channels.

19. The method of claim 1 , wherein inserting the one or more bare porous polymer monoliths into the one or more channels of the channel substrate of the fluidic chip comprises:
inserting a first bare porous polymer monolith in a channel of the one or more channels of the channel substrate; and
inserting a second bare porous polymer monolith in the channel of the one or more channels of the channel substrate.

20. The method of claim 19 , wherein the first monolith has a first functionalization, the second monolith has a second functionalization, and the first functionalization is different than the second functionalization.

21. The method of claim 20 , wherein the first monolith comprises a first monolith chemistry, the second monolith comprises a second monolith chemistry, and the first monolith chemistry and the second monolith chemistry are different.

22. The method of claim 21 , wherein the first monolith chemistry is hydrophilic, and the second monolith chemistry is hydrophobic.

23. The method of claim 1 , wherein sealing the one or more inserted monoliths comprises softening the one or more channels of the channel substrate of the fluidic chip.

24. The method of claim 23 , wherein softening the one or more channels of the channel substrate of the fluidic chip comprises exposing at least a portion of the one or more channels to a solvent.

25. The method of claim 24 , wherein the solvent comprises decahydronaphthalene (decalin).

26. The method of claim 25 , wherein the solvent comprises a solution of decalin in ethanol.

Assignees

• Univ Maryland

Inventors

• Kendall Eric L
• Wienhold Erik
• Rahmanian Omid
• Devoe Don L

Classifications

• C08J9/36 Primary

  After-treatment (C08J9/22 takes precedence) · CPC title

• B01J19/2485

  Monolithic reactors · CPC title

• B01J20/3242

  Layers with a functional group, e.g. an affinity material, a ligand, a reactant or a complexing group · CPC title

• B01J20/3255

  comprising a cyclic structure containing at least one of the heteroatoms nitrogen, oxygen or sulfur, e.g. heterocyclic or heteroaromatic structures · CPC title

• B01L3/502

  with fluid transport, e.g. in multi-compartment structures · CPC title