Drive device for an electrically driven axle of a motor vehicle

Patent metadata

Field	Value
Publication number	US-11780328-B2
Application number	US-201917277338-A
Country	US
Kind code	B2
Filing date	Sep 17, 2019
Priority date	Sep 19, 2018
Publication date	Oct 10, 2023
Grant date	Oct 10, 2023

Abstract

A drive device for an electrically driven axle of a motor vehicle may include at least one electric machine, a shiftable transmission connected downstream from the at least one electric machine, and a differential coupled to the transmission for distributing drive torque to the axle. The transmission has first and second planetary gear sets connected in series. The at least one electric machine engages with an external toothing of a ring gear of the first planetary gear set. A carrier of the first planetary gear set is rotationally fixed to a sun gear of the second planetary gear set. A sun gear of the first planetary gear set is detachably couplable to a housing. A ring gear of the second planetary gear set is coupled to the housing. A carrier of the second planetary gear set is an output of the transmission. The first planetary gear set is interlockable.

First claim

The invention claimed is:

1. A drive device ( 1 ) for an electrically driven axle of a motor vehicle, comprising:
an electrically driven axle ( 5 );
at least one electric machine (EM 1 , EM 2 );
a shiftable transmission ( 2 ) connected downstream from the at least one electric machine (EM 1 , EM 2 ) in a direction of power flow for a traction operation, the transmission ( 2 ) comprising
a housing (G),
a first planetary gear set ( 6 ),
a second planetary gear set ( 7 ) connected in series with the first planetary gear set ( 6 ),
a first shift element ( 14 ), and
a second shift element ( 15 ); and

a differential ( 3 ) coupled to the transmission ( 2 ) for distributing drive torque to a wheel ( 4 ) of the electrically driven axle ( 5 ),
wherein a ring gear ( 8 ) of the first planetary gear set ( 6 ) has an external toothing;
wherein the at least one electric machine (EM 1 , EM 2 ) engages with the external toothing of the ring gear ( 8 ) of the first planetary gear set ( 6 ) as an input to the transmission ( 2 ),
wherein a carrier ( 9 ) of the first planetary gear set ( 6 ) is rotationally fixed to a sun gear ( 11 ) of the second planetary gear set ( 7 ) as an output for the first planetary gear set ( 6 ),
wherein a sun gear ( 10 ) of the first planetary gear set ( 6 ) is detachably couplable to the housing (G) by the first shift element ( 14 ),
wherein a ring gear ( 12 ) of the second planetary gear set ( 7 ) is coupled to the housing (G),
wherein a carrier ( 13 ) of the second planetary gear set ( 7 ) is an output of the transmission ( 2 ), and
wherein the first planetary gear set ( 6 ) of the transmission ( 2 ) is interlockable by the second shift element ( 15 ).

2. The drive device ( 1 ) of claim 1 , wherein:
the sun gear ( 10 ) of the first planetary gear set ( 6 ) is detachably rotationally fixable to the carrier ( 9 ) of the first planetary gear set ( 6 ) by the second shift element ( 15 ),
the sun gear ( 10 ) of the first planetary gear set ( 6 ) is detachably rotationally fixable to the ring gear ( 8 ) of the first planetary gear set ( 6 ) by the second shift element ( 15 ), or
the ring gear ( 8 ) of the first planetary gear set ( 6 ) is detachably rotationally fixable to the carrier ( 9 ) of the first planetary gear set ( 6 ) by the second shift element ( 15 ).

3. The drive device ( 1 ) of claim 1 , wherein the external toothing of the ring gear ( 8 ) of the first planetary gear set ( 6 ) is oblique toothing.

4. The drive device ( 1 ) of claim 1 , wherein the ring gear ( 8 ) of the first planetary gear set ( 6 ) is doubly supported at the carrier ( 9 ) by a first bearing ( 19 ) at a first axial end of the ring gear ( 8 ) of the first planetary gear set ( 6 ) and a second bearing ( 20 ) at a second axial end of the ring gear ( 8 ) of the first planetary gear set ( 6 ).

5. The drive device ( 1 ) of claim 1 , wherein the transmission ( 2 ) has two gear ratios, wherein a first gear ratio of the two gear ratios is implemented when the first shift element ( 14 ) is engaged, and wherein a second gear ratio of the two gear ratios is implemented when the second shift element ( 15 ) is engaged.

6. The drive device ( 1 ) of claim 1 , wherein the at least one electric machine (EM 1 , EM 2 ), the transmission ( 2 ), and the differential ( 3 ) are arranged in series in a direction transverse to a vehicle longitudinal direction,
wherein the transmission ( 2 ) and the differential are concentric to an output shaft ( 16 ) of the differential ( 3 ), and
wherein the carrier ( 9 , 13 ) and the sun gear ( 10 , 11 ) of each of the first and second planetary gear sets ( 6 , 7 ) are hollow such that the output shaft ( 16 ) of the differential ( 3 ) extends through the transmission ( 3 ) to the wheel ( 4 ) of the electrically driven axle ( 5 ).

7. The drive device ( 1 ) of claim 6 , wherein the at least one electric machine (EM 1 , EM 2 ) comprises two electric machines (EM 1 , EM 2 ), the two electric machines (EM 1 , EM 2 ) being arranged one behind the other, as viewed in the vehicle longitudinal direction, on opposite sides of the output shaft ( 16 ) of the differential ( 3 ), and a longitudinal axis of each of the two electric machines (EM 1 , EM 2 ) extending parallel to the output shaft ( 16 ) of the differential ( 3 ).

8. The drive device ( 1 ) of claim 6 , wherein the at least one electric machine comprises one electric machine, a longitudinal axis of the one electric machine extending parallel to the output shaft ( 16 ) of the differential ( 3 ).

Assignees

• Zahnradfabrik Friedrichshafen
• Zf Drivetech Suzhou Co Ltd

Inventors

• Seemann Frank
• Lenz Paul
• Grossl Andreas
• Hechberger Werner
• Bornträger Kai
• Wörl Maik
• Di Sarno Marco
• Ren Cong

Classifications

• B60K17/046 Primary

  with planetary gearing having orbital motion · CPC title

• B60K1/02

  comprising more than one electric motor · CPC title

• B60K2001/001

  one motor mounted on a propulsion axle for rotating right and left wheels of this axle · CPC title

• B60K1/00 Primary

  Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00) · CPC title

• B60Y2400/73

  Planetary gearings · CPC title