Sun visor with an incorporated impact point

Patent metadata

Field	Value
Publication number	US-11780302-B2
Application number	US-202117481527-A
Country	US
Kind code	B2
Filing date	Sep 22, 2021
Priority date	Sep 22, 2021
Publication date	Oct 10, 2023
Grant date	Oct 10, 2023

Abstract

A sun visor assembly for a vehicle that includes a mount configured to be connected to the vehicle. A guide rod having a first portion that includes a head and a second portion with a terminal end is operably coupled to the mount via the head. An impact point is at the terminal end of the second portion. The guide rod and the impact point are configured for use as a window breaker tool in a disassembled position. A visor is operably coupled to the guide rod in an assembled position and is rotatable about the guide rod from a first position to a second position. The visor includes a channel defined within the visor that is configured to receive the guide rod.

First claim

What is claimed is:

1. A sun visor assembly for a vehicle, comprising:
a mount configured to be connected to the vehicle;
a guide rod having a first portion and a second portion, wherein the first portion includes a head operably coupled to the mount, and wherein the second portion includes a terminal end;
an impact point at the terminal end of the second portion, the impact point being comprised of a hardened material, wherein the impact point is configured for use as a window breaker tool in a disassembled position; and
a visor operably coupled to the guide rod in an assembled position and rotatable about the guide rod from a first position to a second position, the visor comprising a channel defined within the visor, wherein the channel is configured to receive the guide rod.

2. The sun visor assembly of claim 1 , wherein the visor is operably coupled to the second portion of the guide rod.

3. The sun visor assembly of claim 2 , wherein the head operably decouples from the mount when a vehicle-downward force is applied to the guide rod, and wherein the second portion is configured to decouple from the visor when a lateral force that is opposite the terminal end is applied to the guide rod.

4. The sun visor assembly of claim 3 , wherein the guide rod is in the assembled position when the head is operably coupled to the mount, a retaining feature is operably coupled to an interior ceiling of the vehicle, and the second portion is coupled to the visor, and wherein the guide rod is in the disassembled position when the head is decoupled from the mount, the retaining feature is decoupled from the interior ceiling of the vehicle, and the second portion is decoupled from the visor.

5. The sun visor assembly of claim 1 , wherein the second portion includes a center axis, and wherein the impact point is coaxial with the center axis.

6. The sun visor assembly of claim 5 , wherein the second portion includes an impact member that is coaxial with the center axis, and wherein the terminal end defines a receiver, and wherein the impact member is coupled to the receiver.

7. The sun visor assembly of claim 6 , wherein the impact member is press-fit coupled to the receiver, and wherein the impact member includes an impact point distal from the terminal end and extending away from the terminal end, and wherein the impact member includes a rear section that extends away from the terminal end and into the receive and a rear surface that abuts the terminal end.

8. The sun visor assembly of claim 6 , wherein the second portion is configured to decouple from the visor when a lateral force that is opposite the terminal end is applied to the guide rod.

9. The sun visor assembly of claim 1 , wherein the guide rod first portion and second portion intersect at a corner, and wherein the guide rod first portion, second portion, and the corner generally define an L-shape.

10. A sun visor assembly for a vehicle, comprising:
a mount having a vehicle-downward section and an aperture defined on the vehicle-downward section;
a guide rod having a first portion and a second portion, wherein the first portion includes a head operably coupled to the mount, and wherein the second portion includes a center axis and a terminal end that defines a receiver;
an impact member coupled to the receiver, wherein the impact member is coaxial with the center axis of the second portion, and wherein the impact member includes an impact point that is laterally displaced from the terminal end and is coaxial with the center axis of the second portion, and wherein the impact member includes a hardened material with a hardness sufficient to break a window with force; and
a visor operably coupled to the second portion and rotatable about the second portion from a first position to a second position, the visor comprising:
a channel defined within a top section of the visor and extending along a width of the visor, wherein the channel is configured to receive the guide rod; and
a retaining feature defined on the visor and operably coupled to an interior ceiling of the vehicle and configured to limit a vertical movement and a lateral movement of the visor.

11. The sun visor assembly of claim 10 , wherein the head operably decouples from the mount and the retaining feature operably decouples from the interior ceiling of the vehicle when a vehicle-downward force is applied to the guide rod, and wherein the second portion is configured to decouple from the visor when a lateral force that is opposite the terminal end is applied to the guide rod.

12. The sun visor assembly of claim 11 , wherein the guide rod is in an assembled position when the head is operably coupled to the mount, the retaining feature is operably coupled to the interior ceiling of the vehicle, and the second portion is coupled to the visor, and wherein the guide rod is in a disassembled position when the head is decoupled from the mount, the retaining feature is decoupled from the interior ceiling of the vehicle, and the second portion is decoupled from the visor.

13. The sun visor assembly of claim 10 , wherein the impact member defines a conical shape with an impact point distal from the terminal end and a rear section that extends away from the terminal end and into the receiver and a rear surface that abuts the terminal end.

14. The sun visor assembly of claim 10 , wherein the guide rod first portion and second portion intersect at a corner, and wherein the guide rod first portion, second portion, and the corner generally define an L-shape.

15. The sun visor assembly of claim 10 , wherein the impact point is integrally formed from the impact member.

16. The sun visor assembly of claim 10 , wherein the impact member is press-fit coupled to the receiver.

17. A method of operating a sun visor assembly for a vehicle, comprising:
positioning a visor on a supporting guide rod;
decoupling a chamfered head of the guide rod from a mount coupled to an interior support of the vehicle;
translating the guide rod out from a channel that is defined within a top section of the visor and extends along a width of the visor; and
forcibly moving the guide rod toward a window of the vehicle such that an impact point that is comprises of a hardened material and a at a terminal end of the guide rod contacts the window.

18. The method of claim 17 , further comprising breaking the window of the vehicle with the contact.

19. The method of claim 17 , further comprising rotating the visor about a center axis of a second portion of the guide rod from a first position to a second position.

20. The method of claim 17 , further comprising decoupling the visor and the guide rod from a retaining feature coupled to the interior support of the vehicle.

Assignees

• Ford Global Tech Llc

Inventors

• Weyrauch Adam
• Telukunta Rohit
• Frank Steven
• Gardynik Michael J

Classifications

• B60J3/0252 Primary

  Structure of the support arm · CPC title

• A62B3/005

  Rescue tools with forcing action · CPC title

• B60J3/023

  Additional support bracket releasably holding the sun visor · CPC title

• B60J3/0217

  Brackets for mounting the sun visor support arm to the vehicle · CPC title

• B60J3/0239 Primary

  and pivoting on a support arm (bearing members regulating the rotational friction on the support arm B60J3/0265) · CPC title