Spark coil with the lead terminal between flanges

Patent metadata

Field	Value
Publication number	US-11776740-B2
Application number	US-202217587737-A
Country	US
Kind code	B2
Filing date	Jan 28, 2022
Priority date	Oct 18, 2021
Publication date	Oct 3, 2023
Grant date	Oct 3, 2023

Abstract

A spark coil includes: a center core; a primary coil disposed on an outer periphery of the center core; a secondary coil disposed on an outer periphery of the primary coil; and an output terminal electrically connected to the secondary coil. The secondary coil includes a tubular secondary bobbin having a plurality of flanges on an outer peripheral side thereof, a secondary conductive wire wound around the secondary bobbin, and a long-sheet-shaped secondary lead terminal having one and another end portions electrically connected to the secondary conductive wire and the output terminal, respectively. The secondary lead terminal is disposed, between corresponding ones of the flanges, in surface contact with none of side surfaces of the flanges.

First claim

What is claimed is:

1. A spark coil comprising:
a center core;
a primary coil disposed on an outer periphery of the center core;
a secondary coil disposed on an outer periphery of the primary coil; and
an output terminal electrically connected to the secondary coil, wherein
the secondary coil includes
a tubular secondary bobbin having a plurality of flanges on an outer peripheral side thereof,
a secondary conductive wire wound around the secondary bobbin, and
a sheet-shaped secondary lead terminal having one end portion electrically connected to the secondary conductive wire and having another end portion electrically connected to the output terminal,

each flange of the plurality of flanges comprises a protrusion protruding from a side surface of the flange,
the secondary lead terminal is disposed between corresponding ones of the flanges so as to be in contact with corresponding protrusions of the flanges.

2. The spark coil according to claim 1 , wherein the protrusion of each flange of the plurality of flanges comprises a rib, and
wherein the secondary lead terminal is disposed so as to be in line contact with the corresponding ribs formed on the side surfaces of the flanges.

3. The spark coil according to claim 1 , wherein at least one of the secondary lead terminal and each of the side surfaces of the flanges includes a plurality of line-shaped protrusions.

4. The spark coil according to claim 1 , wherein the protrusion of each flange of the plurality of flanges comprises a conical protrusion, and
wherein the secondary lead terminal is disposed so as to be in point contact with the corresponding conical protrusions formed on the side surfaces of the flanges.

5. The spark coil according to claim 1 , wherein at least one of the secondary lead terminal and each of the side surfaces of the flanges includes a plurality of needle-shaped protrusions.

6. The spark coil according to claim 1 , wherein a cut portion is formed in at least one of the secondary bobbin and the secondary lead terminal, in a position across which the secondary bobbin and the secondary lead terminal oppose each other.

7. The spark coil according to claim 2 , wherein a cut portion is formed in at least one of the secondary bobbin and the secondary lead terminal, in a position across which the secondary bobbin and the secondary lead terminal oppose each other.

8. The spark coil according to claim 3 , wherein a cut portion is formed in at least one of the secondary bobbin and the secondary lead terminal, in a position across which the secondary bobbin and the secondary lead terminal oppose each other.

9. The spark coil according to claim 4 , wherein a cut portion is formed in at least one of the secondary bobbin and the secondary lead terminal, in a position across which the secondary bobbin and the secondary lead terminal oppose each other.

10. The spark coil according to claim 5 , wherein a cut portion is formed in at least one of the secondary bobbin and the secondary lead terminal, in a position across which the secondary bobbin and the secondary lead terminal oppose each other.

Assignees

• Mitsubishi Electric Corp

Inventors

• Suzuki Daisuke
• Yamada Shuji

Classifications

• H01F38/12 Primary

  Ignition, e.g. for IC engines · CPC title

• H01F5/02

  wound on non-magnetic supports, e.g. formers · CPC title

• H01F2005/022

  wound on formers with several winding chambers separated by flanges, e.g. for high voltage applications · CPC title

• H01F5/04

  Arrangements of electric connections to coils, e.g. leads · CPC title