Wind turbine blade

Patent metadata

Field	Value
Publication number	US-11773822-B2
Application number	US-202017785479-A
Country	US
Kind code	B2
Filing date	Dec 15, 2020
Priority date	Dec 17, 2019
Publication date	Oct 3, 2023
Grant date	Oct 3, 2023

Abstract

There is provided a wind turbine blade extending longitudinally in a spanwise direction between a root end and a tip end, and transversely in a chordwise direction between a leading edge and a trailing edge. The wind turbine blade comprises an outer shell defining a substantially hollow interior, and a shear web arranged inside the outer shell and extending longitudinally in the spanwise direction. The shear web comprises an elongate web panel and a mounting flange extending along a longitudinal edge of the web panel, the mounting flange comprising an inboard end portion defining a root end of the mounting flange and an outboard portion defining a tip end of the mounting flange. The outboard portion extends along a majority of the length of the elongate web panel. The inboard end portion of the mounting flange is bonded to an inner surface of the blade shell by a first adhesive, and the outboard portion of the mounting flange is bonded to the inner surface of the blade shell by a second adhesive. The first adhesive has a lower elastic modulus than the second adhesive, and/or a chordwise width of the inboard end portion of the mounting flange is enlarged in comparison to a chordwise width of the outboard portion of the mounting flange adjacent to the inboard end portion.

First claim

The invention claimed is:

1. A wind turbine blade extending longitudinally in a spanwise direction between a root end and a tip end, and transversely in a chordwise direction between a leading edge and a trailing edge, the wind turbine blade comprising:
an outer shell defining a substantially hollow interior,
a shear web arranged inside the outer shell and extending longitudinally in the spanwise direction, the shear web comprising an elongate web panel and a mounting flange extending along a longitudinal edge of the elongate web panel, the mounting flange comprising an inboard end portion defining a root end of the mounting flange and an outboard portion defining a tip end of the mounting flange, the outboard portion extending along a majority of a length of the elongate web panel,
wherein the inboard end portion of the mounting flange is bonded to an inner surface of the outer shell by a first adhesive, and the outboard portion of the mounting flange is bonded to the inner surface of the outer shell by a second adhesive, the first adhesive having a lower elastic modulus than the second adhesive,
and/or wherein a chordwise width of the inboard end portion of the mounting flange is enlarged in comparison to a chordwise width of the outboard portion of the mounting flange adjacent to the inboard end portion.

2. The wind turbine blade of claim 1 , wherein the mounting flange comprises a kink between the inboard end portion and the outboard portion.

3. The wind turbine blade of claim 1 , wherein the chordwise width of the inboard end portion increases moving in the spanwise direction towards the root end of the mounting flange.

4. The wind turbine blade of claim 1 , wherein the chordwise width of the inboard end portion of the mounting flange is substantially constant in a region of the root end of the mounting flange before tapering towards the outboard portion of the mounting flange.

5. The wind turbine blade of claim 1 , wherein the chordwise width of the mounting flange increases moving towards the root end of the mounting flange at a greater rate in the inboard end portion than in the outboard portion.

6. The wind turbine blade of claim 1 , wherein the chordwise width of the mounting flange is substantially constant throughout the outboard portion.

7. The wind turbine blade of claim 1 , wherein the inboard end portion of the mounting flange extends over less than 5% of the length of the mounting flange.

8. The wind turbine blade of claim 1 , wherein the inboard end portion has a footprint larger than a footprint of a neighbouring section of the outboard portion of the mounting flange immediately adjacent to the inboard end portion, and of equivalent spanwise length to the inboard end portion, wherein the footprint of the inboard end portion is at least 30% larger than the footprint of the neighbouring section.

9. The wind turbine blade of claim 1 , wherein the inboard end portion of the mounting flange extends in the spanwise direction inboard of a root end of the elongate web panel.

10. The wind turbine blade of claim 9 , wherein at least 0.1% of a length of the mounting flange, extends in the spanwise direction inboard of the root end of the elongate web panel.

11. The wind turbine blade of claim 1 , wherein the root end of the elongate web panel has a scalloped edge.

12. The wind turbine blade of claim 1 , wherein the inboard end portion of the mounting flange is a laminated part comprising a plurality of layers of reinforcing material.

13. The wind turbine blade of claim 12 , wherein the plurality of layers are arranged in staggered relation.

14. The wind turbine blade of claim 1 , wherein the outboard portion of the mounting flange is a pultruded part.

15. The wind turbine blade of claim 1 , wherein the mounting flange comprises a scarf joint between the inboard end portion and the outboard portion.

Assignees

• Vestas Wind Sys As

Inventors

• Smith Jonathan

Classifications

• F03D1/0675 Primary

  of the blades · CPC title

• F05B2280/6002

  Woven fabrics · CPC title

• F03D1/065 Primary

  characterised by their construction elements (F03D13/10 takes precedence) · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title