Process to make textured glass

Patent metadata

Field	Value
Publication number	US-11773000-B2
Application number	US-202217573363-A
Country	US
Kind code	B2
Filing date	Jan 11, 2022
Priority date	Feb 6, 2018
Publication date	Oct 3, 2023
Grant date	Oct 3, 2023

Abstract

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

First claim

What is claimed is:

1. A textured substrate, comprising:
a first area and a second area,
wherein a Hurst exponent of the first area differs from a Hurst exponent of the second area by at least 20 percent, and
wherein the first and the second area are at least 4 square millimeters.

2. The textured substrate of claim 1 , wherein the textured substrate comprises textured glass.

3. The textured substrate of claim 1 , wherein the textured substrate comprises textured metal.

4. The textured substrate of claim 3 , wherein a texture of the textured substrate is formed by 3-D printing.

5. The textured substrate of claim 1 , wherein the textured substrate includes a first surface having a first portion that is textured.

6. The textured substrate of claim 5 , wherein a root mean square roughness of the first portion is between 40 to 1000 microns.

7. The textured substrate of claim 5 , wherein a root mean square roughness of the first portion is between 40 to 100 microns.

8. The textured substrate of claim 5 , wherein the first portion is textured to include an autocorrelation function greater than 0.5 for distances less than 50 microns.

9. The textured substrate of claim 8 , wherein the autocorrelation function of the first portion is less than 0.5 for distances between 2 millimeters and 2.5 millimeters.

10. The textured substrate of claim 5 , wherein a texture of the first portion comprises a plurality of grains, and a user-specified pattern defines the respective orientations of the plurality of grains or the respective shapes of the plurality of grains.

11. The textured substrate of claim 1 , wherein the first area has a first root mean square depth between 20 microns and 1 millimeter, and wherein the second area has a second root mean square depth differing from the first root mean square depth by at least 20 percent.

12. The textured substrate of claim 11 , wherein the first area has at least 2 gloss units measured at 60 degrees incidence, and wherein the second area has at least 8 gloss units measured at 60 degrees incidence.

13. A method for texturing a substrate to generate the textured substrate of claim 1 , comprising:
generating a pattern defining a texture, wherein the pattern has:
a root mean square roughness between 40 to 1000 microns; and
an autocorrelation function greater than 0.5 for distances less than 50 microns; and

3-D printing the pattern onto the substrate to form the texture.

14. The method of claim 13 , wherein 3-D printing the pattern onto the substrate includes 3-D printing the pattern onto the substrate using additive laser sintering.

Assignees

• Tesla Inc

Inventors

• Sweney William S
• Pilliod Michael
• Gougoussis Christos

Classifications

• C03B11/125 Primary

  Cooling · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B22F10/38

  to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures · CPC title

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title