Traction battery pack thermal management assembly

Patent metadata

Field	Value
Publication number	US-11772500-B2
Application number	US-202117322133-A
Country	US
Kind code	B2
Filing date	May 17, 2021
Priority date	May 17, 2021
Publication date	Oct 3, 2023
Grant date	Oct 3, 2023

Abstract

A traction battery assembly includes a thermal exchange device of a battery pack, and battery arrays disposed adjacent the thermal exchange device. A phase change material is secured to an area of the thermal exchange device. A method of managing thermal energy within a battery pack includes, among other things, positioning battery arrays against a thermal exchange device, and securing a phase change material to the thermal exchange device. The phase change material is configured to take on thermal energy from at least one of the battery arrays.

First claim

What is claimed is:

1. A traction battery assembly, comprising:
a thermal exchange device of a battery pack;
a plurality of battery arrays disposed on a surface of thermal exchange device, each of the battery arrays spaced a distance away from each other to provide a gap between adjacent battery arrays; and
a phase change material that is secured to the same surface of the thermal exchange device, the phase change material disposed within the gap.

2. The traction battery assembly of claim 1 , further comprising an adhesive that secures the phase change material to the thermal exchange device.

3. The traction battery assembly of claim 2 , wherein the adhesive comprises an endothermic filler material.

4. The traction battery assembly of claim 3 , wherein the endothermic filler material is sodium silicate.

5. The traction battery assembly of claim 1 , wherein the phase change material is sodium nitrite.

6. The traction battery assembly of claim 1 , wherein the thermal exchange device includes a plurality of coolant channels that communicate a liquid coolant.

7. The traction battery assembly of claim 1 , wherein the thermal exchange device includes at least one thermal barrier that separates a first region of the thermal exchange device from a second region of the thermal exchange device, the first region adjacent a first one of the plurality of battery arrays, the second region adjacent a second one of the plurality of battery arrays.

8. The traction battery assembly of claim 7 , wherein the at least one thermal barrier is intumescent coating.

9. The traction battery assembly of claim 1 , a plurality of battery arrays disposed on a surface of the thermal exchange device, each of the battery arrays spaced a distance away from each other to provide a gap between adjacent battery arrays, wherein the phase change material is secured to the surface of the thermal exchange device within the gap, wherein the surface is a first surface, wherein the thermal exchange device includes an opposite, second surface that faces downwardly away from the first surface, wherein the phase change material is additionally secured to the second surface.

10. The traction battery assembly of claim 1 , further comprising an enclosure that encloses the plurality of battery arrays and the thermal exchange device.

11. The traction battery assembly of claim 1 , wherein the phase change material is spaced from the plurality of battery arrays.

12. The traction battery assembly of claim 1 , wherein the surface faces upwards when the battery pack is in an installed position.

13. A traction battery assembly, comprising:
a thermal exchange device of a battery pack;
a plurality of battery arrays disposed adjacent the thermal exchange device; and
a phase change material that is secured to an area of the thermal exchange device, wherein the plurality of battery arrays are disposed on a surface of the thermal exchange device, each of the battery arrays within the plurality of battery arrays is spaced a distance away from each other to provide a gap between adjacent battery arrays, wherein the phase change material is secured to the surface of the thermal exchange device within the gap, wherein the surface faces upwards when the battery pack is in an installed position.

14. A method of managing thermal energy within a battery pack, comprising:
positioning a plurality of battery arrays against a surface of a thermal exchange device; and
securing a phase change material to the same surface of the thermal exchange device, the phase change material configured to take on thermal energy from at least one of the plurality of battery arrays.

15. The method of claim 14 , further comprising adhesively securing the phase change material to the thermal exchange device.

16. The method of claim 14 , wherein an adhesive used to secure the phase change material includes endothermic filler material.

17. The method of claim 14 , wherein the plurality of battery arrays are placed against a surface of the thermal exchange device, wherein the phase change material is secured to areas of the surface between adjacent ones of the plurality of battery arrays.

18. The method of claim 14 , further comprising communicating a liquid coolant through channels of the thermal exchange device.

19. The method of claim 18 , further comprising incorporating a thermal barrier into the thermal exchange device, the thermal barrier separating a first region of the thermal exchange device from a second region of the thermal exchange device, the first region adjacent a first one of the plurality of battery arrays, the second region adjacent a second one of the plurality of battery arrays.

20. The method of claim 14 , wherein the surface faces upwards when the battery pack is in an installed position.

Assignees

• Ford Global Tech Llc

Inventors

• Boddakayala Bhaskara Rao
• Smith Thomas Edward
• Whetstone Holly M
• Eftekhari Mohammadreza

Classifications

• B60L50/64 Primary

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• B60L58/26 Primary

  by cooling · CPC title

• F28D15/0275

  Arrangements for coupling heat-pipes together or with other structures, e.g. with base blocks; Heat pipe cores · CPC title

• H01M10/613 Primary

  Cooling or keeping cold · CPC title

• H01M10/625

  Vehicles · CPC title