Plasma cutting machine and method for controlling plasma cutting machine

Patent metadata

Field	Value
Publication number	US-11772183-B2
Application number	US-202016912923-A
Country	US
Kind code	B2
Filing date	Jun 26, 2020
Priority date	Aug 19, 2019
Publication date	Oct 3, 2023
Grant date	Oct 3, 2023

Abstract

A plasma torch moves to a piercing position. The plasma torch generates a plasma arc and starts a piercing step at the piercing position. Whether the piercing step is completed is determined based on the arc voltage. The plasma torch is held at the piercing position in the horizontal direction from the start of the piercing step until the completion of the piercing step. The plasma torch is moved in a predetermined direction including at least the horizontal direction after the piercing step is completed.

First claim

What is claimed is:

1. A plasma cutting machine for cutting a material with a plasma arc, the plasma cutting machine comprising:
a table that supports the material;
a plasma torch including an electrode;
a plasma power source connected to the plasma torch;
an actuator that supports the plasma torch to be movable
horizontally with respect to the table and
vertically respect to the table;

a voltage sensor that detects an arc voltage applied to the plasma torch from the plasma power source; and
a controller that communicates with the plasma power source, the actuator, and the voltage sensor, the controller being configured to
move the plasma torch to a piercing position above a cutting starting position of the material,
cause the plasma torch to generate a plasma arc and start a piercing step while the plasma torch is at the piercing position, the plasma torch being held at the piercing position without moving horizontally during the piercing step,
determine whether the piercing step is completed based on the arc voltage, and
move the plasma torch in a predetermined direction including at least a horizontal direction, after the piercing step is completed,

the controller being further configured to disable determination of the completion of the piercing step during a predetermined time period from a starting time point of the generation of the plasma arc.

2. The plasma cutting machine according to claim 1 , wherein
the controller is configured to execute the move of the plasma torch in the predetermined direction to further include lowering the plasma torch after the piercing step is completed.

3. The plasma cutting machine according to claim 1 , wherein
the controller is further configured to
acquire a rate of increase per unit of time of the arc voltage, and
determine that the piercing step is completed when the rate of increase is equal to or greater than a threshold.

4. A plasma cutting machine for cutting a material with a plasma arc, the plasma cutting machine comprising:
a table that supports the material;
a plasma torch including an electrode;
a plasma power source connected to the plasma torch;
an actuator that supports the plasma torch to be movable
horizontally with respect to the table and
vertically respect to the table;

a voltage sensor that detects an arc voltage applied to the plasma torch from the plasma power source; and
a controller that communicates with the plasma power source, the actuator, and the voltage sensor, the controller being configured to
move the plasma torch to a piercing position above a cutting starting position of the material,
cause the plasma torch to generate a plasma arc and start a piercing step while the plasma torch is at the piercing position, the plasma torch being held at the piercing position without moving horizontally during the piercing step,
determine whether the piercing step is completed based on the arc voltage, and
move the plasma torch in a predetermined direction including at least a horizontal direction, after the piercing step is completed,

the controller being further configured to execute the move of the plasma torch in the predetermined direction when a predetermined time period has elapsed after the start of the piercing step even if the controller determines that the piercing step has not been completed based on the arc voltage.

5. A method for controlling a plasma cutting machine that includes a plasma torch for cutting a material with a plasma arc, a table for supporting the material, a plasma power source connected to the plasma torch, an actuator configured to support the plasma torch to be movable horizontally and vertically with respect to the table, a voltage sensor that detects an arc voltage applied to the plasma torch from the plasma power source, and a controller, the method comprising using the controller to communicate with the plasma torch power source, the actuator, and the voltage sensor so as to execute:
moving the plasma torch to a piercing position above a cutting starting position of the material,
causing the plasma torch to generate the plasma arc and starting a piercing step while the plasma torch is at the piercing position, the plasma torch being held at the piercing position without moving horizontally during the piercing step,
acquiring the arc voltage applied to the plasma torch,
determining whether the piercing step is completed based on the arc voltage,
moving the plasma torch in a predetermined direction including at least a horizontal direction after the piercing step is completed, and
disabling determination of the completion of the piercing step during a predetermined time period from a starting time point of the generation of the plasma arc.

6. The method according to claim 5 , wherein
the moving the plasma torch in the predetermined direction includes moving the plasma torch in the horizontal direction while lowering the plasma torch after the piercing step is completed.

7. The method according to claim 5 , further comprising:
acquiring a rate of increase per unit of time of the arc voltage, and
determining that the piercing step is completed when the rate of increase is equal to or greater than a threshold.

8. The method according to claim 5 , wherein
the moving the plasma torch in the predetermined direction is executed when the predetermined time period has elapsed after the start of the piercing step even if it has been determined that the piercing step has not been completed based on the arc voltage.

9. The plasma cutting machine according to claim 4 , wherein
the controller is configured to execute the move of the plasma torch in the predetermined direction to further include lowering the plasma torch after the piercing step is completed.

10. The plasma cutting machine according to claim 4 , wherein
the controller is further configured to
acquire a rate of increase per unit of time of the arc voltage, and
determine that the piercing step is completed when the rate of increase is equal to or greater than a threshold.

Assignees

• Komatsu Ind Corp

Inventors

• Takata Nobuhiro
• Yamaguchi Yoshihiro

Classifications

• B23K10/006 Primary

  Control circuits therefor · CPC title

• B23K10/00

  Welding or cutting by means of a plasma · CPC title

• B23K31/10

  relating to cutting or desurfacing · CPC title

• B23K37/0288

  Carriages forming part of a cutting unit · CPC title

• B23K37/0461

  Welding tables · CPC title