Sound attenuator integral with a housing of a terminal unit

Patent metadata

Field	Value
Publication number	US-11768007-B2
Application number	US-202016836716-A
Country	US
Kind code	B2
Filing date	Mar 31, 2020
Priority date	Feb 2, 2020
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

A heating, ventilation, and/or air conditioning (HVAC) unit includes a terminal unit. The terminal unit includes a housing having a first panel bordering a return airflow path, a second panel bordering an additional airflow path, and a separating wall disposed between and bordering the return airflow path and the additional airflow path. The terminal unit also includes a sound attenuator formed by the first panel and the separating wall.

First claim

The invention claimed is:

1. A terminal unit of a heating, ventilation, and/or air conditioning (HVAC) system, comprising:
a housing having a first panel bordering a return airflow path, a second panel bordering an additional airflow path, a third panel extending from the first panel to the second panel, and a fourth panel opposing the third panel and extending from the first panel to the second panel;
a separating wall disposed between and bordering the return airflow path and the additional airflow path;
a gap extending from an end of the separating wall and to the fourth panel;
a return air inlet formed in the third panel and fluidly coupled with the return airflow path;
a conditioned air inlet formed in the housing and fluidly coupled with the additional airflow path, wherein the gap is positioned between the return air inlet and the conditioned air inlet;
an air outlet formed in the third panel; and
a sound attenuator formed by the first panel and the separating wall.

2. The terminal unit of claim 1 , wherein the sound attenuator comprises fiber glass insulation or closed cell foam.

3. The terminal unit of claim 1 , wherein the sound attenuator comprises:
a first hat-shaped bracket disposed on a top of the separating wall; and
a second hat-shaped bracket disposed on a bottom of the separating wall.

4. The terminal unit of claim 1 , wherein the air outlet is configured to output from the additional airflow path a combination of a return air and a conditioned air, the return air inlet is configured to receive the return air into the return airflow path, and the conditioned air inlet is configured to receive the conditioned air from a duct and into the additional airflow path.

5. The terminal unit of claim 4 , wherein the conditioned air inlet is formed in the fourth panel.

6. The terminal unit of claim 1 , wherein the gap fluidly couples the return airflow path and the additional airflow path.

7. The terminal unit of claim 1 , comprising a fan configured to induce the return air through the return air inlet into the return airflow path and the conditioned air through the conditioned air inlet into the additional airflow path, and to output the combination of the return air and the conditioned air through the air outlet.

8. The terminal unit of claim 7 , wherein the fan is disposed adjacent to the air outlet and between the separating wall and the second panel.

9. A terminal unit of a heating, ventilation, and/or air conditioning (HVAC) system, comprising:
a housing including a first panel and a second panel opposing the first panel;
a separating wall extending from the second panel toward the first panel such that a gap is formed between an edge of the separating wall and the first panel, wherein the separating wall is positioned between a first chamber and a second chamber within the housing;
an air return inlet configured to receive a return airflow directly into the first chamber;
a conditioned air inlet configured to be coupled to a duct of the HVAC system such that the conditioned air inlet receives a conditioned airflow from the duct of the HVAC system directly into the second chamber, wherein the conditioned air inlet is disposed in the first panel;
an airflow outlet of the second chamber configured to expel a mixture of the return airflow and the conditioned airflow from the second chamber, wherein the airflow outlet is disposed in the second panel; and
a sound attenuator formed by at least the separating wall.

10. The terminal unit of claim 9 , comprising a fan disposed within the second chamber and configured to direct the mixture out of the second chamber through the airflow outlet.

11. The terminal unit of claim 9 , comprising a fan positioned inside of the housing and configured to pull the mixture through the second chamber and direct the mixture through the airflow outlet.

12. The terminal unit of claim 9 , wherein the sound attenuator comprises a hat-shaped bracket disposed on the separating wall.

13. The terminal unit of claim 9 , wherein the sound attenuator comprises a hat-shaped bracket disposed on each of two sides of the separating wall.

14. The terminal unit of claim 9 , wherein the air return inlet is disposed in the second panel.

15. The terminal unit of claim 9 , wherein the sound attenuator comprises fiberglass.

16. The terminal unit of claim 15 , wherein the fiberglass is incorporated with the panel and the separating wall.

17. The terminal unit of claim 16 , wherein at least a portion of the fiberglass is formed in a sheet coupled to the separating wall.

18. The terminal unit of claim 9 , wherein the sound attenuator comprises closed cell foam incorporated with the panel and the separating wall.

19. A terminal unit of a heating, ventilation, and/or air conditioning (HVAC) system, the terminal unit comprising:
a housing in which a first chamber and a second chamber are disposed and partially separated by a separating wall such that a gap extending from an edge of the separating wall to a first portion of a boundary of the housing fluidly couples the first chamber with the second chamber, wherein the first chamber is disposed on a first side of the separating wall and the second chamber is disposed on a second side of the separating wall opposing the first side of the separating wall;
an air return inlet emptying into the first chamber and configured to receive a return airflow directly into the first chamber;
a conditioned air inlet disposed at the first portion of the boundary of the housing, emptying into the second chamber, and configured to receive a conditioned airflow from a duct of the HVAC system directly into the second chamber; and
a sound attenuator formed at least in part by the separating wall and a panel of the housing that defines a second portion of the boundary of the housing, wherein the second portion of the boundary corresponds to the first chamber, and wherein the sound attenuator includes fiber glass.

20. The terminal unit of claim 19 , comprising:
an air outlet configured to output a mixture of the return airflow and the conditioned airflow from the second chamber and into a conditioned space; and
a fan disposed in the second chamber between the conditioned air inlet and the air outlet.

Assignees

• Johnson Controls Tech Co
• Johnson Controls Tyco IP Holdings LLP

Inventors

• Herbeck Christian C
• Vongsalay Corey K
• Salchert Michael J
• Williams Tyler J

Classifications

• F24F11/88 Primary

  Electrical aspects, e.g. circuits · CPC title

• F24F11/89

  Arrangement or mounting of control or safety devices · CPC title

• F24F13/072

  of elongated shape, e.g. between ceiling panels · CPC title

• F24F13/082

  Grilles, registers or guards · CPC title

• F24F13/24

  Means for preventing or suppressing noise · CPC title