Expander system

Patent metadata

Field	Value
Publication number	US-11767784-B2
Application number	US-202117560715-A
Country	US
Kind code	B2
Filing date	Dec 23, 2021
Priority date	Jan 4, 2021
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

An expander system for recovering waste heat, a waste heat recovery system including such an expander system, a vehicle including such a waste heat recovery system and a method for manufacturing such an expander system. The expander system includes a shaft and a coupling portion including a first sealing unit and a second sealing unit. The shaft is inserted through the coupling portion to an expanding unit. The first sealing unit and the second sealing unit are arranged facing one another along the shaft. The first sealing unit and the second sealing unit are configured to seal the shaft in an axial direction relative to the shaft.

First claim

The invention claimed is:

1. An expander system for recovering waste heat, comprising:
a shaft; and
a coupling portion comprising a first sealing unit and a second sealing unit,
the shaft being inserted through the coupling portion to an expanding unit,
the first sealing unit and the second sealing unit being arranged facing one another along the shaft,
the first sealing unit and the second sealing unit being configured to seal the shaft in an axial direction relative to the shaft, and
the coupling portion comprising a through-hole arranged in a perpendicular direction relative to the shaft between the first sealing unit and the second sealing unit, the through-hole being fluidly connected to a pressure inlet of the expanding unit via a channel.

2. The expander system according to claim 1 , the through-hole connecting an interior of the first sealing unit and an interior of the second sealing unit.

3. The expander system according to claim 1 , the expanding unit further comprising a pressure outlet.

4. The expander system according to claim 1 , the pressure inlet of the expanding unit being configured to allow a medium to enter, which has a higher pressure than atmospheric pressure.

5. The expander system according to claim 1 , the expanding unit further comprising more than one channel connecting the pressure inlet and the through-hole.

6. The expander system according to claim 5 , the channels being arranged to circulate a medium between the pressure inlet and the through-hole of the coupling portion substantially without a pressure drop.

7. The expander system according to claim 1 , the first and/or second sealing unit comprising a lip seal.

8. The expander system according to claim 1 , the first and/or second sealing unit comprising a labyrinth seal.

9. The expander system according to claim 1 , the expanding unit further comprising a piston expander.

10. The expander system according to claim 4 , the medium being ethanol.

11. A waste heat recovery system, comprising:
an expander system comprising a shaft and a coupling portion comprising a first sealing unit and a second sealing unit, the shaft being inserted through the coupling portion to an expanding unit, the first sealing unit and the second sealing unit being arranged facing one another along the shaft, the first sealing unit and the second sealing unit being configured to seal the shaft in an axial direction relative to the shaft, and the coupling portion comprising a through-hole arranged in a perpendicular direction relative to the shaft between the first sealing unit and the second sealing unit, the through-hole being fluidly connected to a pressure inlet of the expanding unit via a channel; and
a generator,
the shaft of the expander system being configured to be connected to the generator, and
the generator being configured to convert an energy transferred from the shaft to a mechanical and/or electrical energy.

12. The waste heat recovery system according to claim 11 , being an organic Rankine system.

13. A vehicle, comprising the waste heat recovery system according to claim 11 .

14. A method for manufacturing an expander system for recovering waste heat, comprising the following steps:
providing a shaft;
providing a coupling portion comprising a first sealing unit and a second sealing unit;
inserting the shaft through the coupling portion to an expanding unit; and
arranging the first sealing unit and the second sealing unit facing one another along the shaft,
the first sealing unit and the second sealing unit being configured to seal the coupling portion in an axial direction relative to the shaft, and
the coupling portion comprising a through-hole arranged in a perpendicular direction relative to the shaft between the first sealing unit and the second sealing unit, the through-hole being fluidly connected to a pressure inlet of the expanding unit via a channel.

Assignees

• Volvo Car Corp

Inventors

• Rolandson Ola

Classifications

• F01N5/025 Primary

  the device being thermoelectric generators · CPC title

• F01C19/125

  Shaft sealings specially adapted for rotary or oscillating-piston machines or engines · CPC title

• F01C21/005

  Internal leakage control · CPC title

• F01D11/04

  using sealing fluid, e.g. steam · CPC title

• F01K23/065

  the combustion taking place in an internal combustion piston engine, e.g. a diesel engine · CPC title