Methods for increasing wellbore strength

Patent metadata

Field	Value
Publication number	US-11767737-B2
Application number	US-202017005583-A
Country	US
Kind code	B2
Filing date	Aug 28, 2020
Priority date	May 10, 2016
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

Disclosed herein are compositions and methods for reducing fluid loss in a well bore, methods for wellbore strengthening and increasing the integrity of the borehole of an oil or gas well. Also disclosed are methods for artificially increasing the temperature of a subsurface formation in the wellbore to increase the apparent wellbore strength. The mechanism for accomplishing this revolves around increasing fracture propagation pressure by actively manipulating thermal wellbore stresses.

First claim

What is claimed is:

1. A method for heating fluid in a wellbore, comprising:
a) contacting a carrier fluid with a composition, wherein the composition comprises: a plurality of encapsulated payloads, each of the encapsulated payloads consists of a payload surrounded by a shell, wherein the payload comprises:
i) a hygroscopic salt present in an amount of 15-99% by weight of the payload; and
ii) a binder present in an amount from 1% to 20% by weight of the payload; and
the shell comprises a polymer layer comprising polymers selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof, wherein the shell does not include a water-soluble polymer;

b) delivering the carrier fluid and the composition to the wellbore; and
c) releasing the hygroscopic salt from the encapsulated payloads in the wellbore, thereby causing an exothermic event that heats the fluid in the wellbore.

2. The method of claim 1 , wherein each of the encapsulated payloads has a diameter no greater than about 10 mm.

3. The method of claim 1 , wherein the polymer layer comprises (i) a first polymer layer wherein polymers in the first polymer layer are selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof, and fifl a second polymer layer wherein polymers in the second polymer layer are selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof.

4. The method of claim 3 , wherein the polymers in the first polymer layer are selected from the group consisting of alkylcellulose, cellulose ether, carboxyalkylcellulose, cellulose acetate, cellulose acetate phthalate, shellac, and combinations thereof.

5. The method of claim 3 , wherein the polymers in the second polymer layer are selected from the group consisting of acrylic polymer, acrylic copolymer, methacrylic polymer, methacrylic copolymer, and combinations thereof.

6. The method of claim 1 , wherein the exothermic event comprises a hydrolysis and neutralization cascade reaction.

7. The method of claim 6 , wherein the hydrolysis and neutralization cascade reaction comprises:
a) hydrolysis of the hygroscopic salt to give a hydrolysis product, said hygroscopic salt comprising one or more of ZnCl 2 , ZnBr 2 , ZnI 2 , Zn(SO 4 ) 2 , AlCl 3 , AlBr 3 , Al(SO 4 ) 2 , P 2 O 5 , P 4 O 10 , or Al 2 O 3 ; and
b) neutralization of the hydrolysis product with a strong base.

8. The method of claim 1 , wherein the shell comprises a layer comprising wax, said wax layer disposed between the payload and the polymer layer.

9. The method of claim 1 , wherein the shell comprises a layer comprising microspheres, said microsphere layer disposed between the payload and the polymer layer.

10. The method of claim 1 , wherein each of the payloads is released at a pressure of greater than 100 psi, or a pH greater than 4, or at a depth of at least 8,000 ft.

11. The method of claim 1 , wherein the method reduces fluid loss or reduces lost circulation in the wellbore, reduces fractures in the wellbore, increases cement lift in the wellbore, achieves zonal isolation in the wellbore, or a combination thereof.

12. A composition comprising:
a plurality of encapsulated payloads, each of the encapsulated payloads consists of a payload surrounded by a shell, wherein the payload comprises:
i) a hygroscopic salt in an amount of 15-99% by weight of the payload; and
ii) a binder present in an amount from 1% to 20% by weight of the payload; and the shell comprises a layer of microspheres surrounding the payload, and a polymer layer surrounding the layer of microspheres

wherein the polymer layer comprises polymers selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof;
wherein the shell does not include a water-soluble polymer; and
wherein the shell is configured to controllably release the hygroscopic salt from at least one of the plurality of encapsulated payloads at predetermined conditions, and thereby to cause an exothermic event, in a wellbore.

13. The composition of claim 12 , wherein the hygroscopic salt is selected from the group consisting of ZnCl 2 , ZnBr 2 , ZnI 2 , Zn(SO 4 ) 2 , AlCl 3 , AlBr 3 , Al(SO 4 ) 2 , P 2 O 5 , P 4 O 10 , Al 2 O 3 and combinations thereof.

14. The composition of claim 13 , wherein the payload further comprises an alkaline hydroxide, an alkaline earth hydroxide, or a combination thereof.

15. The composition of claim 12 , wherein the hygroscopic salt comprises a calcium salt, a magnesium salt, a potassium salt, an aluminum salt, or a mixture thereof.

16. The composition of claim 12 , wherein the polymer layer comprises (i) a first polymer layer wherein polymers in the first polymer layer are selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof, and (ii) a second polymer layer wherein polymers in the second polymer layer are selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof.

17. The composition of claim 16 , wherein the polymers in the first polymer layer are selected from the group consisting of alkylcellulose, cellulose ether, carboxyalkylcellulose, cellulose acetate, cellulose acetate phthalate, shellac, and combinations thereof.

18. The composition of claim 16 , wherein the polymers in the second polymer layer are selected from the group consisting of acrylic polymer, acrylic copolymer, methacrylic polymer, methacrylic copolymer, and combination thereof.

19. A fluid composition comprising:
a) a carrier fluid; and
b) the composition of claim 12 .

20. A composition comprising:
a plurality of encapsulated payloads, each of the encapsulated payloads consists of a payload surrounded by a shell, wherein the payload comprises:
a hygroscopic salt present in an amount of 15-99% by weight of the payload; and
a binder present in an amount from 1% to 50% by weight of the payload
the shell comprises a polymer layer, wherein the polymer layer comprises polymers selected from the group consisting of water-insoluble polymers, water-swellable polymers, and combinations thereof; and
wherein the shell does not include a water-soluble polymer;
wherein two or more of the encapsulated payloads are agglomerated within a polymer matrix; and
wherein the shell is configured to controllably release the hygroscopic salt from at least one of the plurality of encapsulated payloads at predetermined conditions, and thereby to cause an exothermic event in a wellbore.

Assignees

• Univ Texas

Inventors

• Van Oort Eric
• Hoxha Besmir B
• Vajargah Ali Karimi
• Williams Iii Robert O
• Smyth Hugh
• Ferrati Silvia

Classifications

• E21B36/008 Primary

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• C09K8/032

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• C09K8/035

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