Pre-treatments for packaging print media

Patent metadata

Field	Value
Publication number	US-11767445-B2
Application number	US-201917417519-A
Country	US
Kind code	B2
Filing date	Sep 12, 2019
Priority date	Sep 12, 2019
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

A pre-treatment coating composition includes evaporable liquid vehicle and a pre-treatment coating matrix, including from 30 wt % to 70 wt % multivalent organic salt, from 5 wt % to 30 wt % dispersed polyurethane binder having a weight average molecular weight from 30,000 Mw to 100,000 Mw, from 0.5 wt % to 8 wt % of a high molecular weight polyvinyl alcohol binder, and from 10 wt % to 30 wt % of a low molecular weight polyvinyl alcohol binder. The low molecular weight polyvinyl alcohol binder and the high molecular weight polyvinyl alcohol binder are present in the pre-treatment coating matrix at a 3:1 to 15:1 weight ratio, and weight percentages are based on dry weight of the pre-treatment coating matrix.

First claim

What is claimed is:

1. A pre-treatment coating composition, comprising:
an evaporable liquid vehicle; and
a pre-treatment coating matrix carried within the evaporable liquid vehicle, the pre-treatment coating matrix, comprising:
from 30 wt % to 70 wt % multivalent organic salt,
from 5 wt % to 30 wt % dispersed polyurethane binder having a weight average molecular weight from 30,000 Mw to 100,000 Mw,
from 0.5 wt % to 8 wt % of a high molecular weight polyvinyl alcohol binder, and
from 10 wt % to 30 wt % of a low molecular weight polyvinyl alcohol binder,

wherein the low molecular weight polyvinyl alcohol binder and the high molecular weight polyvinyl alcohol binder are present in the pre-treatment coating matrix at a 3:1 to 15:1 weight ratio, and wherein weight percentages are based on dry weight of the pre-treatment coating matrix.

2. The pre-treatment coating composition of claim 1 , wherein the multivalent organic salt includes a divalent metal selected from calcium, magnesium, iron, aluminum, zinc, or a mixture thereof, and wherein the multivalent organic salt includes an organic anion having the formula RCOO − , where R is hydrogen or a C1 to C12 saturated hydrocarbon.

3. The pre-treatment coating composition of claim 2 , wherein the organic anion is an acetate anion, a propionate anion, or a combination thereof.

4. The pre-treatment coating composition of claim 1 , wherein the dispersed polyurethane binder has a weight average molecular weight from 40,000 Mw to 70,000 Mw.

5. The pre-treatment coating composition of claim 1 , wherein the pre-treatment coating matrix is devoid of wax.

6. The pre-treatment coating composition of claim 1 , further comprising a block copolymer surfactant that stabilizes components of the pre-treatment coating matrix by steric hindrance, and having a weight average molecular weight from 4,000 Mw to 12,000 Mw with an acid value from 5 mg KOH/g to 30 mg KOH/g.

7. A packaging print medium, comprising:
a media substrate including a first side and a second side; and
a pre-treatment matrix layer on a first side of the media substrate, the pre-treatment matrix layer, comprising:
from 30 wt % to 70 wt % multivalent organic salt,
from 5 wt % to 30 wt % dispersed polyurethane binder having a weight average molecular weight from 30,000 Mw to 100,000 Mw,
from 0.5 wt % to 8 wt % of a high molecular weight polyvinyl alcohol binder, and
from 10 wt % to 30 wt % of a low molecular weight polyvinyl alcohol binder,

wherein the low molecular weight polyvinyl alcohol binder and the high molecular weight polyvinyl alcohol binder are present in the pre-treatment matrix layer at a 3:1 to 15:1 weight ratio, and wherein weight percentages are based on dry weight of the pre-treatment matrix layer.

8. The packaging print medium of claim 7 , wherein the multivalent organic salt includes a divalent metal selected from calcium, magnesium, iron, aluminum, zinc, or a mixture thereof, and wherein the multivalent organic salt includes an organic anion having the formula RCOO − , where R is hydrogen or a C1 to C12 saturated hydrocarbon.

9. The packaging print medium of claim 7 , wherein the polyurethane binder includes a polyurethane polymer having a weight average molecular weight from 30,000 Mw to 100,000 Mw, and wherein the pre-treatment matrix layer is devoid of wax.

10. The packaging print medium of claim 7 , further comprising a corrugated flute having a support side attached to the second side of the media substrate and a base-attachment side attached to base paper, wherein the print medium is in the form of a corrugated print medium that has been treated under heat and pressure.

11. A method of preparing a packaging print medium, comprising:
coating a first side of media substrate with a pre-treatment coating composition, the pre-treatment coating composition comprising an evaporable liquid vehicle and a pre-treatment coating matrix carried within the evaporable liquid vehicle, the pre-treatment coating matrix, comprising:
from 30 wt % to 70 wt % multivalent organic salt,
from 5 wt % to 30 wt % dispersed polyurethane binder having a weight average molecular weight from 30,000 Mw to 100,000 Mw,
from 0.5 wt % to 8 wt % of a high molecular weight polyvinyl alcohol binder, and
from 10 wt % to 30 wt % of a low molecular weight polyvinyl alcohol binder,

wherein the low molecular weight polyvinyl alcohol binder and the high molecular weight polyvinyl alcohol binder are present in the pre-treatment coating matrix at a 3:1 to 15:1 weight ratio, and wherein weight percentages are based on dry weight of the pre-treatment coating matrix; and
drying the pre-treatment coating composition to remove evaporable liquid vehicle therefrom to form a pre-treatment matrix layer on the printing side.

12. The method of claim 11 , further comprising attaching a support side of a corrugated flute to a second side of the media substrate, and further comprising attaching a base paper to a base-attachment side of the corrugated flute.

13. The method of claim 12 , wherein attaching the support side of the corrugated flute to the second side of the media substrate, attaching the base paper to the base-attachment side of the corrugated flute, or both includes applying heat and pressure to the print medium, the corrugated flute, and the base paper.

14. The method of claim 11 , wherein the media substrate is a foldable packaging media substrate.

15. The method of claim 11 , further comprising applying a varnish overcoat over the pre-treatment matrix layer after an ink composition is applied to the pre-treatment matrix layer.

Assignees

• Hewlett Packard Development Co

Inventors

• Vaidyanathan Rajasekar
• Swei Jason

Classifications

• C09D129/04 Primary

  Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids · CPC title

• B32B29/005

  next to another layer of paper or cardboard layer · CPC title

• B32B29/08

  Corrugated paper or cardboard · CPC title

• B41M5/0017

  Application of ink-fixing material, e.g. mordant, precipitating agent, on the substrate prior to printing, e.g. by ink-jet printing, coating or spraying · CPC title

• B41M5/5218

  characterised by inorganic additives, e.g. pigments, clays · CPC title