Sprocket for a bicycle drive train

Patent metadata

Field	Value
Publication number	US-11767079-B2
Application number	US-202117171935-A
Country	US
Kind code	B2
Filing date	Feb 9, 2021
Priority date	Feb 14, 2020
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

A sprocket for a bicycle drive train comprising an outer ring having external teeth for engaging in a bicycle chain, and an inner ring coaxially disposed with the outer ring and is connected to the outer ring in a rotationally fixed manner. The inner ring has a central opening. A circumferential collar is configured to be integral with the inner ring and projects axially to one side of the inner ring and is configured as a continuous collar. An internal profile having a plurality of radially inward-projecting radial protrusions is provided on the radially inner side of the collar, and an external profile having a plurality of radial depressions, which in number and arrangement correspond to the radial protrusions of the internal profile, is provided on the radially outer side of the collar.

First claim

What is claimed is:

1. A sprocket for a bicycle drive train, comprising:
an outer ring having external teeth for engaging in a bicycle chain;
an inner ring disposed coaxially with the outer ring, the inner ring connected to the outer ring in a rotationally fixed manner and has a central opening;
a circumferential collar configured to be integral with the inner ring and projecting axially to one side of the inner ring, the circumferential collar configured as a continuous collar; and
the circumferential collar having an internal profile having a plurality of radially inward-projecting radial protrusions provided on a radially inner side of the circumferential collar, the circumferential collar having an external profile having a plurality of radial depressions provided on a radially outer side of the circumferential collar, the plurality of radial depressions corresponding to the plurality of radially inward-projecting radial protrusions in number and arrangement around the circumferential collar,
each of the radially inward-projecting radial protrusions of the internal profile having a first flank which is arranged so as to lead with respect to a predetermined rotation direction about a central axis of the sprocket, and a second flank which is arranged so as to trail with respect to the predetermined rotation direction, wherein for at least one of the radially inward-projecting radial projections, the first flank and the second flank are not mirror-symmetrically with respect to one another.

2. The sprocket according to claim 1 , wherein the radially inward-projecting radial protrusions of the internal profile of the circumferential collar are driver elements which are configured for transmitting torque from the sprocket directly to a driver on a rear wheel hub of a bicycle.

3. The sprocket according to claim 1 , wherein for each of the radially inward-projecting radial projections, the first flank and the second flank are not mirror-symmetrically with respect to one another.

4. The sprocket according to claim 1 , wherein the first flank of at least one of the radially inward-projecting radial protrusions of the internal profile is radially longer than the second flank.

5. A sprocket for a bicycle drive train, comprising:
an outer-ring having external teeth for engaging in a bicycle chain;
an inner ring disposed coaxially with the outer ring, the inner ring connected to the outer ring in a rotationally fixed manner and has a central opening;
a circumferential collar configured to be integral with the inner ring and projecting axially to one side of the inner ring, the circumferential collar configured as a continuous collar; and
the circumferential collar having an internal profile having a plurality of radially inward-projecting radial protrusions provided on a radially inner side of the circumferential collar, the circumferential collar having an external profile having a plurality of radial depressions provided on a radially outer side of the circumferential collar, the plurality of radial depressions corresponding to the plurality of radially inward-projecting radial protrusions in number and arrangement around the circumferential collar,
wherein an axial end face of the circumferential collar is axially disposed between a center plane of the inner ring and a center plane of the external teeth for engaging in the bicycle chain or a center plane of the outer ring.

6. A sprocket cassette for a bicycle drive train, comprising:
a sprocket set having a plurality of coaxially arranged, axially spaced-apart and non-rotatably interconnected sprockets of different diameters, wherein one of the plurality of sprockets is a terminating sprocket which is configured for transmitting torque directly to a driver on a rear wheel hub of a bicycle, the terminating sprocket comprising:
an outer ring having external teeth for engaging in a bicycle chain;
an inner ring disposed coaxially with the outer ring, the inner ring connected to the outer ring in a rotationally fixed manner and has a central opening; and
a circumferential collar configured to be integral with the inner ring and projecting axially to one side of the inner ring, the circumferential collar configured as a continuous collar,
the circumferential collar having an internal profile having a plurality of radially inward-projecting radial protrusions provided on a radially inner side of the circumferential collar, the circumferential collar having an external profile having a plurality of radial depressions provided on a radially outer side of the circumferential collar, the plurality of radial depressions corresponding to the plurality of radially inward-projecting radial protrusions in number and arrangement around the circumferential collar,
wherein an axial end face of the circumferential collar is axially disposed between a center plane of the inner ring and a center plane of the external teeth for engaging in the bicycle chain or a center plane of the outer ring.

7. A method for producing a sprocket for a bicycle drive train, comprising the following steps:
i) punching a sprocket blank having a central provisional hole,
ii) further processing the sprocket blank to form a sprocket having a central opening, an inner ring, and a circumferential collar integral with and projecting axially to one side of the inner ring,
wherein step ii) comprises at least the following step:
a) forming the sprocket blank, wherein a punch is pushed through the provisional hole of the sprocket blank into a die to form the circumferential collar,
wherein the forming in step a) forms an internal profile having a plurality of radially inward-projecting radial protrusions on a radially inner side of the circumferential collar, and an external profile having a plurality of radial depressions corresponding in number and arrangement to the plurality of radially inward-projecting radial projections on the internal profile on a radially outer side of the circumferential collar.

8. The method according to claim 7 , wherein in step i) the central provisional hole is formed to have a plurality of radially inward-projecting radial protrusions corresponding in number and arrangement to the radially inwardly projecting projections of the internal profile of the circumferential collar formed in step ii).

9. The method according to claim 7 , wherein the step ii) after step a) furthermore comprises the following step:
b) post-machining of the internal profile of the circumferential collar produced during the forming method, preferably by cutting or milling.

10. The method according to claim 9 , wherein in step b) for at least one of the radially inward-projecting radial protrusions of the internal profile, a first flank of the radially inward-projecting radial protrusion that is arranged so as to lead with respect to a predetermined rotation direction and/or a second flank of the radially inward-projecting radial protrusion that is arranged so as to trail with respect to the predetermined rotation direction, is/are post-machined such that the first flank after the post-machining is configured to be radially longer than the second flank.

11. The method according to claim 7 , wherein the step a) furthermore comprises the following step:
a 2 ) forming the sprocket blank or the sprocket, respectively, such that a predefined axial dimension of the circumferential collar is established.

Assignees

• Sram De Gmbh

Inventors

• Geist Peter

Classifications

• B62M9/10 Primary

  involving different-sized wheels, {e.g. rear sprocket chain wheels} selectively engaged by the chain, belt, or the like {(bicycle hubs rotatably arranged on axle B60B27/023)} · CPC title

• B21D28/02

  Punching blanks or articles with or without obtaining scrap (cutting nails or pins from strips or sheet material B21G3/26); Notching · CPC title

• B21D53/28

  gear wheels · CPC title

• F16H55/30

  Chain-wheels · CPC title

• B62M9/00 Primary

  Transmissions characterised by use of an endless chain, belt, or the like (cycle chain guards B62J13/00) · CPC title