Molded plastic structures

Patent metadata

Field	Value
Publication number	US-11766116-B2
Application number	US-202117459676-A
Country	US
Kind code	B2
Filing date	Aug 27, 2021
Priority date	Aug 27, 2021
Publication date	Sep 26, 2023
Grant date	Sep 26, 2023

Abstract

A structure, such as a tabletop, may be constructed from plastic, such as blow-molded. The tabletop may include an upper surface, a lower surface, and a hollow interior portion disposed between the upper surface and the lower surface. A lip may extend downwardly relative to the lower surface of the tabletop, and the lip including an outer surface and an inner surface. A plurality of supports may be disposed in the inner surface of the lip, and a plurality of joints may be disposed in the inner surface of the lip. A joint may be disposed between adjacent supports. A distal portion of the lip may include a compression edge. A lower portion of the supports may contact the compression edge, and/or a lower portion of the joints may contact the compression edge.

First claim

What is claimed is:

1. A blow-molded plastic structure comprising:
a tabletop including an upper surface, a lower surface, and a hollow interior portion disposed between the upper surface and the lower surface of the tabletop;
a lip extending downwardly relative to the lower surface of the tabletop, the lip including an outer surface and an inner surface;
a plurality of supports disposed in the inner surface of the lip;
a plurality of joints disposed in the inner surface of the lip, wherein a joint is disposed between adjacent supports; and
a compression edge disposed in a distal portion of the lip;
wherein the joint disposed between adjacent supports at least substantially prevents fluid flow between the adjacent supports.

2. The blow-molded plastic structure of claim 1 , wherein the tabletop, the lip, the plurality of supports, and the plurality of joints are integrally formed as part of a unitary, one-piece structure during the blow-molding process.

3. The blow-molded plastic structure of claim 1 , wherein the tabletop includes a perimeter; and
wherein a combined length of the plurality of the plurality of supports and the plurality of joints comprises a length that is:
greater than fifty percent (50%) of the perimeter,
greater than sixty percent (60%) of the perimeter,
greater than seventy percent (70%) of the perimeter,
greater than eighty percent (80%) of the perimeter, or
greater than ninety percent (90%) of the perimeter.

4. The blow-molded structure of claim 1 , wherein adjacent supports of the plurality of supports are spaced generally an equidistance apart.

5. The blow-molded structure of claim 1 , wherein adjacent joints of the plurality of joints are spaced generally an equidistance apart along at least a portion of a side of the tabletop.

6. The blow-molded structure of claim 1 , further comprising a side rail of a frame, the side rail including an upper portion that supports the lower surface of the tabletop, a first segment that supports one or more supports of the plurality of supports, and a second segment that supports a distal portion of the lip.

7. The blow-molded structure of claim 1 , wherein a lower portion of the supports contact the compression edge; and
wherein a lower portion of the joints contact the compression edge.

8. The blow-molded structure of claim 1 , wherein an average height of the supports is generally equal to an average height of the joints.

9. The blow-molded structure of claim 1 , further comprising an attachment portion disposed in the inner surface of the lip, a lower portion of the attachment portion contacting the compression edge.

10. The blow-molded structure of claim 1 , further comprising an attachment portion disposed in the inner surface of the lip, a height of the attachment portion generally equal to an average height of the supports and generally equal to an average height of the joints.

11. A molded plastic tabletop comprising:
an upper surface;
a lower surface;
a hollow interior portion at least partially disposed between the upper surface and the lower surface of the tabletop;
a lip extending downwardly relative to the lower surface of the tabletop, the lip including an inner surface;
a plurality of supports disposed in the inner surface of the lip;
a plurality of joints disposed in the inner surface of the lip, wherein a joint is disposed between adjacent supports of the plurality of supports; and
a compression edge disposed in at least a portion of the lip;
wherein a lower portion of one or more of the supports contacts the compression edge; and
wherein a lower portion of one or more of the joints contacts the compression edge.

12. The molded plastic tabletop as in claim 11 , wherein a joint of the plurality of joints at least substantially prevents fluid flow between adjacent supports.

13. The molded plastic tabletop of claim 11 , further comprising a frame, the frame including an upper portion that buttresses the lower surface of the tabletop, a first segment that buttresses one or more supports of the plurality of supports, and a second segment that buttresses a distal portion of the lip.

14. The molded plastic tabletop of claim 11 , further comprising an attachment portion disposed in the inner surface of the lip, a height of the attachment portion generally equal to an average height of the supports and generally equal to an average height of the joints.

15. The molded plastic tabletop of claim 11 , wherein an average height of the supports is generally equal to an average height of the joints.

16. A molded plastic tabletop comprising:
an upper surface;
a lower surface;
a hollow interior portion at least partially disposed between the upper surface and the lower surface of the tabletop;
a lip extending downwardly relative to the lower surface of the tabletop, the lip including an inner surface;
a plurality of supports disposed in the inner surface of the lip;
a plurality of joints disposed in the inner surface of the lip; and
an attachment portion disposed in the inner surface of the lip, a height of the attachment portion generally equal to an average height of the supports and generally equal to an average height of the joints.

17. The molded plastic tabletop of claim 16 , wherein a joint of the plurality of joints at least substantially prevents fluid flow between adjacent supports.

18. The molded plastic tabletop of claim 16 , further comprising a frame, the frame including an upper portion that buttresses the lower surface of the tabletop, a first segment that buttresses one or more supports of the plurality of supports, and a second segment that buttresses a distal portion of the lip.

19. The molded plastic tabletop of claim 16 , wherein a lower portion of one or more of the supports contacts a compression edge disposed in at least a portion of the lip; and
wherein a lower portion of one or more of the joints contacts the compression edge.

20. The molded plastic tabletop of claim 16 , wherein an average height of the supports is generally equal to an average height of the joints.

Assignees

• Lifetime Prod Inc

Inventors

• Johnson Mitch
• Boydston Kevin
• Cai Leo

Classifications

• A47B13/08 Primary

  Table tops; Rims therefor (not restricted to table tops A47B95/04) · CPC title

• A47B13/003

  Connecting table tops to underframes (connecting furniture tubing to non-tubular parts F16B12/42) · CPC title

• B29C49/0031

  Making articles having hollow walls · CPC title

• B29C49/04

  Extrusion blow-moulding · CPC title

• B29C49/4802

  with means for locally compressing part(s) of the parison in the main blowing cavity · CPC title