Polyphased electrical machine with integrated power electronics and an integrated coolant circuit

Patent metadata

Field	Value
Publication number	US-11764652-B2
Application number	US-201917262248-A
Country	US
Kind code	B2
Filing date	Jul 25, 2019
Priority date	Jul 31, 2018
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

Polyphase electrical machine with n phases, n≥3, including a casing defining a longitudinal axis, a stator and a rotor including a mechanical drive shaft, the electrical machine being equipped with a power electronics and a coolant circuit and the power electronics is formed of n power electronic modules evenly distributed over an inner circumference of a longitudinal extension of the casing whose outer circumference is covered with a single annular DC bus decoupling capacitor electrically connected to the n power electronic modules, the coolant circuit including a plurality of U-shaped tubes with a tubular outgoing part extending over an entire length of the casing and including the longitudinal casing extension and a shorter tubular return part, extending over a casing length excluding the longitudinal casing extension.

First claim

The invention claimed is:

1. A Polyphase electrical machine with n phases, n≥3, including a casing defining a longitudinal axis, a stator and a rotor including a mechanical drive shaft, the electrical machine being equipped with a power electronics and a coolant circuit, said power electronics being formed of n power electronic modules evenly distributed over an inner circumference of a longitudinal extension of said casing whose outer circumference is covered with a single annular DC bus decoupling capacitor electrically connected to said n power electronic modules, wherein said coolant circuit includes a plurality of U-shaped tubes with a tubular outgoing part extending over an entire length of the casing and including said longitudinal casing extension and a shorter tubular return part, extending over a casing length excluding said longitudinal casing extension.

2. The polyphase electrical machine according to claim 1 , wherein a coolant is introduced at a first end of said U-shaped tubes through a radial inlet orifice disposed at a free end of said longitudinal casing extension and extracted at a second end of said U-shaped tubes, through a radial outlet orifice.

3. The polyphase electrical machine according to claim 2 , wherein said radial inlet orifice opens radially into an annular fluid distribution groove supplying said plurality of U-shaped tubes with coolant.

4. The polyphase electrical machine according to claim 2 , wherein said U-shaped tubes of said coolant circuit are disposed in a higher number at said power electronic modules than that at a predetermined portion of the electric machine.

5. The polyphase electrical machine according to claim 2 , wherein said tubular return part is disposed outside said tubular outgoing part and opens substantially at one end of the stator into an annular fluid distribution groove from which said radial outlet orifice emerges for the discharge of the coolant previously introduced into said tubular outgoing part through said radial inlet orifice opening radially into an annular fluid distribution groove.

6. The polyphase electrical machine according to claim 5 , further including an outer jacket surrounding the polyphase electrical machine at said tubular return part.

7. The polyphase electrical machine according to claim 1 , further including n filter blocks disposed alternately with said n power electronic modules on said inner circumference of said longitudinal extension.

8. The polyphase electrical machine according to claim 1 , wherein further includes a cover at each of two ends of the polyphase electrical machine, a first cover, closest to said power electronic modules, being configured to receive on an inner face a control unit of said power electronic modules and a second cover being pierced in a center thereof to allow a passage of said mechanical drive shaft.

9. The polyphase electrical machine according to claim 1 , wherein said single annular decoupling capacitor is a HT PTFE (High Temperature PolyTetraFluroEthylene) type film capacitor having two electrical inlets and n identical electrical outlets disposed opposite said n power electronic modules.

10. The polyphase electrical machine according to claim 1 , wherein each of said n power electronic modules including two switching elements and, when predetermined a necessary, n filter blocks provided, wherein each of said n filter blocks including a filter inductor.

Assignees

• Safran

Inventors

• Saber Christelle
• Gautier Cyrille
• Ali Marwan

Classifications

• H02K11/33 Primary

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H01G4/28

  Tubular capacitors · CPC title

• H01G4/40

  Structural combinations of fixed capacitors with other electric elements, the structure mainly consisting of a capacitor, e.g. RC combinations · CPC title

• H01G4/224

  Housing; Encapsulation · CPC title