Current dependent inductivity

Patent metadata

Field	Value
Publication number	US-11763983-B2
Application number	US-202017107044-A
Country	US
Kind code	B2
Filing date	Nov 30, 2020
Priority date	Nov 29, 2019
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A passive, current dependent inductivity ( 1 ) comprises a magnetic core ( 2 ), windings ( 3 ) and at least one bank air gap ( 4 ). A saturation region ( 5 ) made of magnetic material is arranged between the bank air gap ( 4 ) and the windings ( 3 ). A magnetic flux path ( 6 ) bifurcates into a first path ( 61 ) passing through the saturation region ( 5 ) and into a second path ( 62 ) passing through the bank air gap ( 4 ) and bypassing the saturation region ( 5 ). The magnetic resistance of the first path ( 61 ) is lower than the magnetic resistance of the second path ( 62 ) for winding currents below a first saturation current ( 7 a ) and whereby the magnetic resistance of the second path ( 62 ) is lower than the magnetic resistance of the first path ( 61 ) for winding currents above the first saturation current ( 7 a ) due to saturation of the saturation region.

First claim

The invention claimed is:

1. A passive, current dependent inductivity comprising
a magnetic core, windings and at least one bank air gap,
wherein a saturation region made of magnetic material is arranged between the bank air gap and the windings,
such that a magnetic flux path bifurcates into a first path passing through the saturation region and into a second path passing through the bank air gap and bypassing the saturation region,
whereby the magnetic resistance of the first path is lower than the magnetic resistance of the second path for winding currents below a first saturation current and whereby the magnetic resistance of the second path is lower than the magnetic resistance of the first path for winding currents above the first saturation current due significant saturation effects occurring in the saturation region.

2. The current dependent inductivity according to claim 1 , whereby the saturation region is made of a material with a sharp saturation behaviour.

3. The current dependent inductivity according to claim 1 , whereby the saturation region is made of ferrite.

4. The current dependent inductivity according to claim 1 , whereby all parts of the magnetic core which are not air gaps are made of the same material, preferably ferrite.

5. The current dependent inductivity according to claim 1 , whereby the saturation region is adjacent to the windings.

6. The current dependent inductivity according to claim 1 , whereby the bank air gap is completely surrounded by magnetic material.

7. The current dependent inductivity according to claim 1 , whereby the bank air gap comprises regions of different thickness and whereby the bank air gap is preferably filled with two different non-magnetic materials, especially partially with air and partially with a solid non-magnetic material.

8. The current dependent inductivity according to claim 1 , whereby all windings are wound around the same leg of the magnetic core.

9. The current dependent inductivity according to claim 1 , whereby the bank air gap extends perpendicular to a longitudinal axis of the winding and crosses the longitudinal axis of the windings above or below the windings.

10. The current dependent inductivity according to claim 1 , comprising a central air gap which is located on the leg of the magnetic core around which the windings are wound.

11. The current dependent inductivity according to claim 1 with a magnetic core comprising a central leg around which the windings are wound, a top part, a bottom part, a middle part and a lateral part,
wherein the bottom part connects the lower end of the central leg with the lower end of the lateral part, and
wherein the top part connects the upper end of the central leg with the upper end of the lateral part and
wherein the middle part connects the central leg with the lateral part at a height between the bottom part and the top part such that it touches neither the bottom part nor the top part and
such that the bottom part, the lateral part, the middle part and the central leg define one or more winding windows and
wherein the bank air gap is arranged in the central leg at a height between the middle part and the top part and
wherein the central leg, the top part, the bottom part, the middle part and the lateral part are made of the same material
and wherein the smallest cross-sectional area of the bottom part is less or equal to the sum of the smallest cross-sectional area of the middle part and the smallest cross-sectional area of the top part
and wherein the smallest cross-sectional area of the middle part is smaller than the smallest cross-sectional area of the bottom part
such that the middle part comprises the saturation region.

12. The current dependent inductivity according to claim 11 comprising
a first component which is a single piece containing the bottom part, a lower section of the lateral part and a lower section of the central leg,
a second component which is a single piece containing the middle part, a middle section of the lateral part and a middle section of the central leg,
a third component which is a single piece containing the top part, an upper section of the lateral part and an upper section of the central leg and
a bank air gap component made of a material with a relative initial permeability at room temperature μ r close to 1 to be arranged between the second component and the third component and
preferably, a central air gap component made of a material with a relative initial permeability at room temperature μ r close to 1 to be arranged between the first component and the second component wherein the first, second and third component are preferably made of ferrite.

13. The power converter comprising a choke comprising a passive, current dependent inductivity according to claim 1 .

14. Method of constructing the passive, current dependent inductivity according to claim 1 comprising the steps of
a) Choosing a value of the first saturation current, a value of a final saturation current and a value of an intermediate inductance plateau
b) Choosing the smallest cross-sectional area and the material of the saturation region such that the saturation region saturates when a winding current with the value of the first saturation current flows,
c) Choosing the thickness of the bank air gap such that the value of the inductance of the magnetic core equals the value of the chosen intermediate inductance plateau when a winding current with a value greater than the first saturation current but lower than the final saturation current flows,
d) Choosing the dimensions and the material of the magnetic core such that it saturates outside the saturation region when a winding current with the value of the final saturation current flows through the magnetic core.

Assignees

• Delta Electronics Thailand Public Co Ltd
• Delta Electronics Thailand Pcl

Inventors

• Krumpholz Christian

Classifications

• H01F27/24 Primary

  Magnetic cores · CPC title

• H01F3/14 Primary

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F27/427 Primary

  for current transformers · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title