Soft magnetic metal powder, dust core, and magnetic component

Patent metadata

Field	Value
Publication number	US-11763969-B2
Application number	US-201916296626-A
Country	US
Kind code	B2
Filing date	Mar 8, 2019
Priority date	Mar 9, 2018
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A soft magnetic metal powder having soft magnetic metal particles including Fe, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part and a second coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Fe as a main component, the second coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn, and a ratio of trivalent Fe atom among Fe atoms of oxides of Fe included in the first coating part is 50% or more.

First claim

What is claimed is:

1. A soft magnetic metal powder having soft magnetic metal particles including Fe, wherein a surface of at least one of the soft magnetic metal particles is covered by a coating part,
the coating part has a first coating part and a second coating part in this order from the surface of the at least one of the soft magnetic metal particles towards outside,
the first coating part covers the surface of the at least one of the soft magnetic metal particles,
the first coating part includes an oxide of Fe as a main component,
the oxide of Fe included in the first coating part is at least one of Fe 2 O 3 and Fe 3 O 4 ,
the first coating part includes an oxide of at least one element selected from the group consisting of Cu, Si, Cr, B, Al, and Ni,
the second coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn,
a ratio of trivalent Fe atom among Fe atoms of the oxide of Fe included in the first coating part is 77% or more,
a resistivity of the soft magnetic metal powder when a pressure of 0.6 t/cm 2 is applied to the soft magnetic metal powder is 1.0×10 3 Ωcm or more, and
a coercivity of the soft magnetic metal powder is 321 Oe or less.

2. The soft magnetic metal powder according to claim 1 , wherein the second coating part includes the compound of at least one element selected from the group consisting of P, Si, Bi, and Zn as a main component.

3. The soft magnetic metal powder according to claim 1 , wherein the at least one of the soft magnetic metal particles includes a crystalline region, and an average crystallite size is 1 nm or more and 50 nm or less.

4. The soft magnetic metal powder according to claim 1 , wherein the at least one of the soft magnetic metal particles is amorphous.

5. A dust core constituted by the soft magnetic metal powder according to claim 1 .

6. A magnetic component comprising the dust core according to claim 5 .

7. The soft magnetic metal powder according to claim 1 , wherein the second coating part includes an oxide glass of at least one element selected from the group consisting of P, Si, Bi, and Zn.

8. The soft magnetic metal powder according to claim 1 , wherein the coercivity of the soft magnetic metal powder is 28 Oe or less.

9. The soft magnetic metal powder according to claim 1 , wherein the thickness of the first coating part is 3 nm or more and 20 nm or less.

Assignees

• Tdk Corp

Inventors

• Yoshidome Kazuhiro
• Matsumoto Hiroyuki
• Horino Kenji
• Mori Satoko
• Nakano Takuma
• Tokoro Seigo
• Otsuka Shota
• Ujiie Toru
• Mori Kentaro

Classifications

• H01F1/22 Primary

  pressed, sintered, or bound together · CPC title

• H01F1/26 Primary

  by macromolecular organic substances · CPC title

• H01F1/15383 Primary

  Applying coatings thereon (H01F1/15366 takes precedence) · CPC title

• H01F1/33

  mixtures of metallic and non-metallic particles; metallic particles having oxide skin · CPC title

• B22F1/16

  Metallic particles coated with a non-metal (coated with lubricating or binding agents or with organic material B22F1/10) · CPC title