Plant operation support system and plant operation support method

Patent metadata

Field	Value
Publication number	US-11763243-B2
Application number	US-202016835546-A
Country	US
Kind code	B2
Filing date	Mar 31, 2020
Priority date	Apr 2, 2019
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A plant operation support system supports an operation of a plant. The plant operation support system includes a fluctuation prediction device configured to predict a fluctuation of an element which is input to the plant, and a simulation device configured to simulate a behavior of the plant using a fluctuation of the element predicted by the fluctuation prediction device and data which is obtained from the plant.

First claim

What is claimed is:

1. A plant operation support system comprising a non-transitory storage storing a program which, when executed by at least one hardware processor, causes the at least one hardware processor to at least:
predict a fluctuation of an element which is input to a plant; and
simulate a behavior of the plant from a simulation start time to a simulation end point in time using the fluctuation of the element that is predicted and data which is obtained from the plant, the simulation start time being coincident with a current point in time or a time after the current point in time, the simulation end point in time being after the simulation start time by a simulation time,
wherein predicting the fluctuation of the element comprises:
setting a first time for specifying a range of data which is used for prediction of the fluctuation of the element;
obtaining a prediction result for the fluctuation of the element from the current point in time to a prediction end point in time using the data from the current point in time to a point in time traced back to the first time, the prediction end point in time being after the current point in time by a second time;
changing the first time so that an irregularity is not included in the data which is used for predicting when a difference between the prediction result of the fluctuation of the element and an actual measurement value of the element exceeds a threshold specified in advance; and
predicting a new fluctuation of the element using the data from the current point in time back to the changed first time,

wherein simulating the behavior of the plant comprises:
setting the simulation time so that the simulation end point in time does not exceed the prediction end point in time;
simulating the behavior of the plant in accordance with the set simulation time, using the new fluctuation of the element that is predicted and the data which is obtained from the plant; and
outputting a simulation result of the behavior of the plant to a display device to cause the display device to display the simulation result, and

wherein the element is a supply amount of energy that fluctuates and is supplied to the plant and used in a process of the plant.

2. The plant operation support system according to claim 1 ,
wherein the program, when executed by the at least one hardware processor, causes the at least one hardware processor to predict the fluctuation of the element by performing statistical processing specified in advance with respect to the data which is obtained from the plant.

3. The plant operation support system according to claim 1 ,
wherein when a first time range specified by the second time is different from a second time range in which the behavior of the plant is simulated, the at least one hardware processor predicts the fluctuation of the element by adjusting the first time range with respect to the second time range.

4. The plant operation support system according to claim 1 ,
wherein the element which is input to the plant is a raw material that flows into the plant.

5. The plant operation support system according to claim 1 ,
wherein the plant is a water treatment plant which treats raw water obtained from a water source, and
wherein the fluctuation of the element is a fluctuation of a quality of the raw water.

6. The plant operation support system according to claim 5 ,
wherein the quality of the raw water includes at least one of alkalinity, pH, or turbidity.

7. The plant operation support system according to claim 5 ,
wherein the program, when executed by the at least one hardware processor, causes the at least one hardware processor to:
acquire measurement data indicating a measurement result of the quality of the raw water from an actual plant control system which controls the water treatment plant; and
predict the fluctuation of the quality of the raw water using the measurement data.

8. The plant operation support system according to claim 5 ,
wherein the program, when executed by the at least one hardware processor, causes the at least one hardware processor to output prediction data indicating the predicted fluctuation of the quality of the raw water.

9. The plant operation support system according to claim 1 , wherein the irregularity is a peak in the data.

10. A plant operation support method comprising:
predicting, by at least one hardware processor, a fluctuation of an element which is input to a plant; and
simulating, by the at least one hardware processor, a behavior of the plant from a simulation start time to a simulation end point in time using the fluctuation of the element that is predicted and data which is obtained from the plant, the simulation start time being coincident with a current point in time or a time after the current point in time, the simulation end point in time being after the simulation start time by a simulation time,
wherein predicting the fluctuation of the element comprises:
setting, by the at least one hardware processor, a first time for specifying a range of data which is used for prediction of the fluctuation of the element;
obtaining, by the at least one hardware processor, a prediction result for the fluctuation of the element from the current point in time to a prediction end point in time using the data from the current point in time to a point in time traced back to the first time, the prediction end point in time being after the current point in time by a second time;
changing, by the at least one hardware processor, the first time so that an irregularity is not included in the data which is used for predicting when a difference between the prediction result of the fluctuation of the element and an actual measurement value of the element exceeds a threshold specified in advance; and
predicting, by the at least one hardware processor, a new fluctuation of the element using the data from the current point in time back to the changed first time,

wherein simulating the behavior of the plant comprises:
setting, by the at least one hardware processor, the simulation time so that the simulation end point in time does not exceed the prediction end point in time;
simulating, by the at least one hardware processor, the behavior of the plant in accordance with the set simulation time, using the fluctuation of the element that is predicted and the data which is obtained from the plant; and
outputting a simulation result of the behavior of the plant to a display device to cause the display device to display the simulation result, and

wherein the element is a supply amount of energy that is fluctuate and supplied to the plant and used in a processes of the plant.

11. The plant operation support method according to claim 10 , further comprising:
predicting, by the at least one hardware processor, the fluctuation of the element by performing statistical processing specified in advance with respect to the data which is obtained from the plant.

12. The plant operation support method according to claim 10 , further comprising:
when a first time range specified by the second time is different from a second time range in which the behavior of the plant is simulated, predicting, by the at least one hardware processor, the fluctuation of the element by adjusting the first time range with respect to the second time range.

13. The plant operation support method according to claim 10 ,
wherein the element which is input to the plant is a raw material that flows into the plant.

14. The plant operation support method according to claim 10 ,
wherein the plant is a water treatment plant which treats r

Assignees

• Yokogawa Electric Corp

Inventors

• Machida Yuta
• Kashiwa Ryosuke
• Gotou Hirotsugu
• Hoshino Tomoya

Classifications

• G05B19/4183 Primary

  characterised by data acquisition, e.g. workpiece identification · CPC title

• C02F1/008 Primary

  Control or steering systems not provided for elsewhere in subclass C02F · CPC title

• G06Q10/067 Primary

  Enterprise or organisation modelling · CPC title

• G05B19/41835

  characterised by program execution · CPC title

• G05B19/4185

  characterised by the network communication · CPC title