Heating device and method for regulating a fan-operated gas burner

Patent metadata

Field	Value
Publication number	US-11761629-B2
Application number	US-201917269653-A
Country	US
Kind code	B2
Filing date	Aug 20, 2019
Priority date	Aug 21, 2018
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A method for regulating a gas burner, wherein the gas burner has a combustion air supply fan whose rotational speed can be set variably, has the following steps: —operating the fan and detecting a fan rotational speed (nVBL); —changing the fan rotational speed; —measuring an ionization voltage (UION) which correlates with an ionization flow in a flame region of the gas burner; —finding a minimum of a gradient of the measured ionization voltage at the current fan rotational speed; —determining an operating point by measuring the current ionization voltage and storing as an operating point; —while the burner is operating, continuously measuring the current ionization voltage; —determining a deviation between the currently measured ionization voltage and the operating point; —checking whether the deviation (Delta UION) is within a predefined limit (UY) and carrying out a case differentiation: +if the deviation is within the predefined limit (UY), continuing the continuous measurement of the current ionization voltage; +if the deviation is not within the predefined limit (UY), repeating the method from the above change in the fan rotational speed.

First claim

The invention claimed is:

1. A method for regulating a gas burner, wherein the gas burner has a combustion air supply fan, the speed of which can be variably set, the method comprising:
(a) operating the combustion air supply fan and detecting a fan speed;
(b) changing the fan speed;
(c) measuring an ionization voltage which correlates to an ionization current in a flame area of the gas burner;
(d) finding a minimum of a gradient of the measured ionization voltage with respect to the current change in fan speed;
(e) determining an operating point by measuring the current ionization voltage and storing the measured current ionization voltage as an operating point;
(f) during operation of the burner, continuously measuring the current ionization voltage;
(g) determining a deviation between the currently measured ionization voltage and the operating point;
(h) checking whether the deviation lies within a predefined limit and performing a case discrimination, including:
if the deviation lies within the predefined limit, continuing the continuous measurement of the current ionization voltage;
if the deviation does not lie within the predefined limit, repeating (b) through (h).

2. The method of claim 1 , wherein to start the method, the following steps are performed prior to the measurement of the ionization voltage:
operating the combustion air supply fan at an output speed; and
reducing the fan speed.

3. The method of claim 1 , further comprising:
after finding the minimum of the gradient of the measured ionization voltage with respect to the current change in fan speed and prior to determining the operating point, increasing the fan speed by an offset value.

4. The method of claim 1 , wherein finding the minimum of the gradient of the measured ionization voltage with respect to the current change in fan speed comprises:
reducing the fan speed;
measuring the current ionization voltage;
determining the gradient of the measured ionization voltage with respect to the current change in fan speed; and
performing a case discrimination, including:
if the gradient is less than zero, reducing the fan speed and repeating the steps of measuring the current ionization voltage and finding the gradient;
if the gradient is more than zero, increasing the fan speed and repeating the steps of measuring the current ionization voltage and finding the gradient;
if the gradient is equal to zero, determining the gradient as a minimum and continuing the method.

5. The method of claim 1 , wherein an output speed of the combustion air supply fan is set to a value in an upper third of a speed range of the combustion air supply fan.

6. The method of claim 1 , wherein an output speed of the combustion air supply fan is set to a previously known firing speed.

7. The method of claim 1 , wherein the ionization voltage is determined, based on the ionization current, such that:
the ionization current is determined as a current flow, which occurs in case of a rectification of an alternating voltage effected by the presence of a flame, which is applied to an ionization electrode arranged in the flame area; and
the ionization current is converted into a corresponding ionization voltage by an evaluation circuit.

8. A heating device, comprising:
at least one gas burner which has a combustion air supply fan driven by a motor;
a flame ionization voltage measuring device configured to detect an ionization voltage which is dependent on a flame generated by the gas burner; and
a processing and control unit coupled to the motor and to the flame ionization voltage measuring device,

wherein the processing and control unit is configured to:
(a) operate the combustion air supply fan and detect a fan speed;
(b) change the fan speed;
(c) measure an ionization voltage which correlates to an ionization current in a flame area of the gas burner;
(d) find a minimum of a gradient of the measured ionization voltage with respect to the current change in fan speed;
(e) determine an operating point by measuring the current ionization voltage and storing the measured current ionization voltage as an operating point;
(f) during operation of the burner, continuously measure the current ionization voltage;
(g) determine a deviation between the currently measured ionization voltage and the operating point;
(h) check whether the deviation lies within a predefined limit and performing a case discrimination, including:
if the deviation lies within the predefined limit, continue the continuous measurement of the current ionization voltage;
if the deviation does not lie within the predefined limit, repeat (b) through (h).

9. The heating device of claim 8 , wherein to start the heating device, the processing and control unit is configured to operate the combustion air supply fan at an output speed and reduce the fan speed, bot prior to the measurement of the ionization voltage.

10. The heating device of claim 8 , the processing and control unit is further configured to:
after finding the minimum of the gradient of the measured ionization voltage with respect to the current change in fan speed and prior to determining the operating point, increase the fan speed by an offset value.

11. The heating device of claim 8 , wherein the processing and control unit is configured to:
reduce the fan speed;
measure the current ionization voltage;
determine the gradient of the measured ionization voltage with respect to the current change in fan speed; and
perform a case discrimination, including:
if the gradient is less than zero, reduce the fan speed and repeating the steps of measuring the current ionization voltage and finding the gradient;
if the gradient is more than zero, increase the fan speed and repeating the steps of measuring the current ionization voltage and finding the gradient;
if the gradient is equal to zero, determine the gradient as a minimum and continuing the heating device.

12. The heating device of claim 8 , wherein the processing and control unit is configured to set an output speed of the combustion air supply fan to a value in an upper third of a speed range of the combustion air supply fan.

13. The heating device of claim 8 , wherein the processing and control unit is configured to set an output speed of the combustion air supply fan to a previously known firing speed.

14. The heating device of claim 8 , wherein the processing and control unit is configured to determine the ionization voltage, based on the ionization current, such that:
the ionization current is determined as a current flow, which occurs in case of a rectification of an alternating voltage effected by the presence of a flame, which is applied to an ionization electrode arranged in the flame area; and
the ionization current is converted into a corresponding ionization voltage by an evaluation circuit.

Assignees

• Truma Geraetetechnik Gmbh & Co Kg

Inventors

• Höflinger Ulrich
• Laux Wilhelm

Classifications

• F23D14/34 Primary

  Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air · CPC title

• F23N5/123 Primary

  using electronic means · CPC title

• F23N3/002

  using electronic means (F23N3/02 - F23N3/08 take precedence) · CPC title

• F23N5/12

  using ionisation-sensitive elements, i.e. flame rods · CPC title

• F23N2005/181

  using detectors sensitive to rate of flow of air · CPC title