Composition for plasterboards and products obtained
US-10941074-B2 · Mar 9, 2021 · US
US11760692B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11760692-B2 |
| Application number | US-202117146940-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 12, 2021 |
| Priority date | Jan 28, 2020 |
| Publication date | Sep 19, 2023 |
| Grant date | Sep 19, 2023 |
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A snap-setting joint compound with reduced calcium sulfate hemihydrate and improved sandability, as well as methods for building wall assemblies and repairing walls with the joint compound.
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What is claimed is: 1. A dry-powder setting-type joint compound, the setting-type joint compound comprising: calcium sulfate hemihydrate in an amount from 28 wt % to 50 wt %; calcium carbonate in an amount such that the total amount of calcium sulfate hemihydrate and calcium carbonate is 80 wt % to 95 wt %; a starch binder; a redispersible latex binder; one or more of kaolin clay, sepiolite, bentonite, montmorillonite clay, attapulgite clay, or any mixture thereof; a rheological modifier; a cellulosic thickener; a set retarder; and a set accelerator. 2. The dry-powder setting-type joint compound of claim 1 , wherein calcium sulfate hemihydrate is in the amount from 34 wt % to 46 wt %. 3. The dry-powder setting-type joint compound of claim 1 , wherein calcium sulfate hemihydrate does not comprise beta calcium sulfate hemihydrate. 4. The dry-powder setting-type joint compound of claim 1 , wherein calcium sulfate hemihydrate does not comprise alpha calcium sulfate hemihydrate. 5. The dry-powder setting-type joint compound of claim 1 , wherein the redispersible latex binder includes one or more of the following: vinyl acetate ethylene (VAE) copolymers, vinyl acetate/vinyl ester of versatic acid (VAE-VeoVa) copolymers, styrene butadiene, acrylic powder, polyvinyl alcohol, or any combination thereof. 6. The dry-powder setting-type joint compound of claim 1 , wherein the starch binder is pregelatinized. 7. The dry-powder setting-type joint compound of claim 1 , wherein the setting-type joint compound further comprises one or more of the following: perlite, resin microspheres, hollow microspheres, or any combination thereof. 8. The dry-powder setting-type joint compound of claim 1 , wherein the setting-type joint compound comprises from 5 wt % to 20 wt % of expanded perlite. 9. The dry-powder setting-type joint compound of claim 1 , wherein the setting-type joint compound comprises 0.01 wt % to 5 wt % of attapulgite clay. 10. The dry-powder setting-type joint compound of claim 1 , wherein the rheological modifier is a substituted starch.
containing calcium sulfate cements {(gypsum-paper plates E04C)} · CPC title
of the setting type · CPC title
of calcium · CPC title
Attapulgite clay · CPC title
Thickening, gelling or viscosity increasing agents · CPC title
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