Setting type joint compound compositions with reduced plaster

US11760692B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-11760692-B2
Application numberUS-202117146940-A
CountryUS
Kind codeB2
Filing dateJan 12, 2021
Priority dateJan 28, 2020
Publication dateSep 19, 2023
Grant dateSep 19, 2023

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A snap-setting joint compound with reduced calcium sulfate hemihydrate and improved sandability, as well as methods for building wall assemblies and repairing walls with the joint compound.

First claim

Opening claim text (preview).

What is claimed is: 1. A dry-powder setting-type joint compound, the setting-type joint compound comprising: calcium sulfate hemihydrate in an amount from 28 wt % to 50 wt %; calcium carbonate in an amount such that the total amount of calcium sulfate hemihydrate and calcium carbonate is 80 wt % to 95 wt %; a starch binder; a redispersible latex binder; one or more of kaolin clay, sepiolite, bentonite, montmorillonite clay, attapulgite clay, or any mixture thereof; a rheological modifier; a cellulosic thickener; a set retarder; and a set accelerator. 2. The dry-powder setting-type joint compound of claim 1 , wherein calcium sulfate hemihydrate is in the amount from 34 wt % to 46 wt %. 3. The dry-powder setting-type joint compound of claim 1 , wherein calcium sulfate hemihydrate does not comprise beta calcium sulfate hemihydrate. 4. The dry-powder setting-type joint compound of claim 1 , wherein calcium sulfate hemihydrate does not comprise alpha calcium sulfate hemihydrate. 5. The dry-powder setting-type joint compound of claim 1 , wherein the redispersible latex binder includes one or more of the following: vinyl acetate ethylene (VAE) copolymers, vinyl acetate/vinyl ester of versatic acid (VAE-VeoVa) copolymers, styrene butadiene, acrylic powder, polyvinyl alcohol, or any combination thereof. 6. The dry-powder setting-type joint compound of claim 1 , wherein the starch binder is pregelatinized. 7. The dry-powder setting-type joint compound of claim 1 , wherein the setting-type joint compound further comprises one or more of the following: perlite, resin microspheres, hollow microspheres, or any combination thereof. 8. The dry-powder setting-type joint compound of claim 1 , wherein the setting-type joint compound comprises from 5 wt % to 20 wt % of expanded perlite. 9. The dry-powder setting-type joint compound of claim 1 , wherein the setting-type joint compound comprises 0.01 wt % to 5 wt % of attapulgite clay. 10. The dry-powder setting-type joint compound of claim 1 , wherein the rheological modifier is a substituted starch.

Assignees

Inventors

Classifications

  • C04B28/14Primary

    containing calcium sulfate cements {(gypsum-paper plates E04C)} · CPC title

  • of the setting type · CPC title

  • of calcium · CPC title

  • Attapulgite clay · CPC title

  • Thickening, gelling or viscosity increasing agents · CPC title

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Frequently asked questions

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What does patent US11760692B2 cover?
A snap-setting joint compound with reduced calcium sulfate hemihydrate and improved sandability, as well as methods for building wall assemblies and repairing walls with the joint compound.
Who is the assignee on this patent?
United States Gypsum Co
What technology area does this patent fall under?
Primary CPC classification C04B28/14. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue Sep 19 2023 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 4 related publications on this page (citations in our corpus or others sharing the same primary CPC).