System and method for preparing carbon nanofiber and hydrogen through continuous microwave pyrolysis

Patent metadata

Field	Value
Publication number	US-11760635-B2
Application number	US-202118010383-A
Country	US
Kind code	B2
Filing date	Dec 20, 2021
Priority date	Jun 7, 2021
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

The present disclosure relates to a system and a method for preparing carbon nanofiber and hydrogen through continuous microwave pyrolysis. The system includes four apparatus. The melting and feeding apparatus is to heat and melt feedstocks. The microwave pyrolysis apparatus is for catalytic pyrolysis and includes a feedstock inlet, a gas outlet and a carbon outlet. The gas purification and utilization apparatus is for hydrogen purification and residual gas separation, The power generation apparatus includes a generator and a small internal combustion engine utilizing residual gas as fuel, and the generated smoke is conveyed to the melting and feeding apparatus for feedstocks melting. According to the present disclosure, a poly-generation system for co-producing high-performance carbon materials and hydrogen through plastic wastes with greatly increased energy utilization rate is formed to solve the technical problems of low product yield and high energy consumption in traditional pyrolysis.

First claim

What is claimed is:

1. A system for preparing carbon nanofiber and hydrogen through continuous microwave pyrolysis, comprising:
a melting and feeding apparatus configured to heat and melt materials;
a microwave pyrolysis apparatus which is configured to perform catalytic pyrolysis on the materials and comprises a material inlet, a pyrolysis gas outlet and a carbon product outlet, the material inlet being connected with a material outlet of the melting and feeding apparatus, the microwave pyrolysis apparatus further comprising a roller, microwave generation apparatuses being arranged in the roller, a fixed shell which forms a cavity with an outer wall of the roller being arranged on an outer side of the roller, the material inlet and a wave absorbing catalyst inlet being formed in an upper portion of the fixed shell, the carbon product outlet being formed in a lower portion of the fixed shell, and an upper end scraper assembly being arranged on an inner wall of the fixed shell and configured to guide the materials to wrap the rotating roller to form a material film and meanwhile guide a catalyst to wrap the material film to form a catalyst film;
a pyrolysis gas purification and utilization apparatus which is connected with the pyrolysis gas outlet and is configured to carry out hydrogen purification and residual gas separation on pyrolysis gas generated by catalytic pyrolysis;
a power generation apparatus which comprises a small internal combustion engine and a generator, the small internal combustion engine utilizing residual gas as fuel and conveying smoke generated by combustion to the melting and feeding apparatus to be used as a heat source for melting the materials; and
a carbon product collecting apparatus, an inlet of the carbon product collecting apparatus being connected with the carbon product outlet, the carbon product collecting apparatus being configured to recover solid materials pyrolyzed by the microwave pyrolysis apparatus, air being heated through waste heat of the solid materials, and the heated air being supplied to the small internal combustion engine for auxiliary combustion.

2. The system for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 1 , wherein the upper end scraper assembly structurally comprises a front scraper and a rear scraper, one end of the front scraper and one end of the rear scraper are connected to the two sides of the wave absorbing catalyst inlet respectively to form a flow guide channel of the catalyst, and the other end of the front scraper and the other end of the rear scraper incline in a rotating direction of the roller and form a gap with the outer wall of the roller.

3. The system for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 1 , wherein the carbon product a lower scraper is arranged at a position close to the carbon product outlet, at the lower portion of the fixed shell, and one end of the lower scraper is connected with the fixed shell while the other end thereof abuts against an outer wall of the roller; and the lower scraper is configured to scrap pyrolyzed solid matters down from the outer wall of the roller.

4. The system for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 1 , wherein the carbon product collecting apparatus comprises an inner cylinder and an outer cylinder arranged outside the inner cylinder in a sleeving mode, and an air flow channel is formed between the outer cylinder and the inner cylinder; a hot air outlet is formed in one end of the outer cylinder and connected to the small internal combustion engine through an air-fuel ratio controller; and a spiral conveying structure is arranged in the inner cylinder, and an outlet in one end of the spiral conveying structure is connected with a carbon storage tank.

5. The system for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 1 , wherein the pyrolysis gas purification and utilization apparatus structurally comprises a hydrogen purification apparatus; a pyrolysis gas inlet, an upper outlet configured to separate high-purity hydrogen and a lower outlet configured to separate residual pyrolysis gas are formed in the hydrogen purification apparatus; and the upper outlet is connected to a hydrogen storage tank, and the lower outlet is connected to the small internal combustion engine through the air-fuel ratio controller.

6. The system for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 1 , wherein the melting and feeding apparatus structurally comprises an inner cylinder and an outer cylinder arranged outside the inner cylinder in a sleeving mode; a feeding port is formed in the inner cylinder, a smoke inlet is formed in the outer cylinder, and a smoke flowing channel is formed between the outer cylinder and the inner cylinder; and a spiral conveying mechanism is arranged in the inner cylinder.

7. A method for preparing carbon nanofiber and hydrogen through continuous microwave pyrolysis based on the system for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 1 , comprising the following steps:
feeding waste plastic raw materials into the melting and feeding apparatus for heating and melting, a needed heat source being provided in a high-temperature smoke indirect heat transfer mode;
transferring the melted materials and a wave absorbing catalyst into the microwave pyrolysis apparatus for pyrolysis reaction;
forming a double-layer material film through the materials and the wave absorbing catalyst and uniformly covering the roller in the microwave pyrolysis apparatus, the materials serving as an inner layer of the double-layer material film, a carbon-wrapped metal supported catalyst serving as an outer layer of the double-layer material film, and generating pyrolysis gas containing high-concentration hydrogen and three-dimensional carbon nanofiber through catalytic conversion in a limited range under the action of microwaves;
purifying the pyrolysis gas through the pyrolysis gas purification and utilization apparatus to obtain high-concentration hydrogen, and storing; feeding the residual pyrolysis gas into the small internal combustion engine for combusting to generate power, the generated electric energy being used for supplementing the energy requirement of the system, and charging the discharged high-temperature smoke into the melting and feeding apparatus to serve as a heat source for heating and melting; and
conveying the three-dimensional carbon nanofiber to the carbon product collecting apparatus for collecting and utilizing, heating air by the carbon product collecting apparatus through the waste heat of the three-dimensional carbon nanofiber, supplying the heated air to the small internal combustion engine for auxiliary combustion, and conveying internal energy into mechanical energy through the small internal combustion engine and driving the generator to generate power so as to supplement the energy requirement of the system.

8. The method for preparing the carbon nanofiber and the hydrogen through continuous microwave pyrolysis according to claim 7 , wherein the waste plastic raw materials are fed into the melting and feeding apparatus to be heated and melted, and the melting temperature ranges from 150° C. to 200° C.; the melted materials and the wave absorbing catalyst are fed into the microwave pyrolysis apparatus to be subjected to pyrolysis reaction, and the pyrolysis temperature ranges from 400° C. to 500° C.; and high-temperature smoke serves as the heat source, and the temperature of th

Assignees

• Univ Southeast

Inventors

• Zhang Huiyan
• Wang Yihan
• Li Xiaodi

Classifications

• B01J6/005 Primary

  Fusing · CPC title

• C01B32/15 Primary

  Nano-sized carbon materials · CPC title

• B01J19/126

  Microwaves · CPC title

• B01J8/10

  moved by stirrers or by rotary drums or rotary receptacles {or endless belts} · CPC title

• B01J8/087

  Heating or cooling the reactor · CPC title