Sensor pod cleaning system

Patent metadata

Field	Value
Publication number	US-11760313-B2
Application number	US-202016864146-A
Country	US
Kind code	B2
Filing date	Apr 30, 2020
Priority date	Apr 30, 2020
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A sensor pod system includes one or more sensor pods with a plurality of sensors configured to collect data from an environment. The sensor pod system may include a cleaning system to clean sensing surfaces of sensor pods during operation. The sensor pod system may include sensors of different types and modalities. Sensor pods of the sensor pod system may be modularly installed on a vehicle, for example, an autonomous vehicle and collect and provide data of the environment during operation of the vehicle.

First claim

What is claimed is:

1. A sensor pod comprising:
a frame configured parallel to a horizontal plane of the sensor pod and accommodating a plurality of sensors;
a first sensor coupled to the frame, the first sensor extending radially outward from a center of the sensor pod in a first direction parallel to the horizontal plane and having a first sensing surface facing outward that is substantially perpendicular to the horizontal plane and a first sensing field of view;
a first baffle structure longitudinally disposed around a first periphery of the first sensor the first baffle structure comprising a first crumple zone configured to absorb energy from a first force of a first impact and plastically deforming during the first impact when the first impact force is greater than a first impact force threshold;
a first nozzle coupled to the first baffle structure and disposed adjacent to and directed at the first sensing surface, the first nozzle configured to apply a first fluid to the first sensing surface to clean the first sensing surface;
a second nozzle coupled to the first baffle structure and disposed adjacent to and directed at the first sensing surface, the second nozzle configured to apply a second fluid to the first sensing surface to clean the first sensing surface based at least in part on detecting a first indication that the first nozzle has ceased applying the first fluid to the first sensing surface;
a second sensor coupled to the frame, the second sensor extending radially outward from the center of the sensor pod in a second direction distinct from the first direction parallel the horizontal plane and having a second sensing surface facing outward that is substantially perpendicular to the horizontal plane and a second sensing field of view;
a second baffle structure longitudinally disposed around a second periphery of the second sensor, the second baffle structure comprising a second crumple zone configured to absorb energy from a second force of a second impact and plastically deforming during the second impact when the second impact force is greater than a second impact force threshold;
a third nozzle coupled to the second baffle structure and disposed adjacent to and directed at the second sensing surface, the third nozzle configured to apply the first fluid to the second sensing surface to clean the second sensing surface;
a fourth nozzle coupled to the second baffle structure and disposed adjacent to and directed at the second sensing surface, the fourth nozzle configured to apply the second fluid to the second sensing surface to clean the second sensing surface based at least in part on detecting a second indication that the third nozzle has ceased applying the first fluid to the second sensing surface;
a first manifold configured to distribute the first fluid to the first nozzle and the third nozzle;
a second manifold configured to distribute the second fluid to the second nozzle and the fourth nozzle;
a first cylindrical sensor extending outwardly from a top surface of the sensor pod along a vertical axis of the sensor pod; and
a second cylindrical sensor extending outwardly from a bottom surface of the sensor pod at an angle to the vertical axis of the sensor pod.

2. The sensor pod of claim 1 , wherein the first fluid comprises air, liquid, water, detergent, cleaning solution, deicer, or alcohol, and the second fluid comprises air, liquid, water, detergent, cleaning solution, deicer, or alcohol.

3. The sensor pod of claim 1 , wherein the first fluid is a liquid and the second fluid is air.

4. The sensor pod of claim 1 , wherein the first nozzle is configured to apply the first fluid at an oblique angle to the first sensing surface.

5. The sensor pod of claim 1 , wherein the first crumple zone is further configured to plastically deform during the first impact when the first impact force less than a third impact force threshold that is greater than the first impact force threshold.

6. The sensor pod of claim 1 , wherein the first nozzle is disposed adjacent to the first sensing surface outside of the first sensing field of view.

7. The sensor pod of claim 1 , wherein the first indication and the second indication are received from a sensor cleaning system communicatively coupled to the sensor pod.

8. The sensor pod of claim 7 , wherein at least one of the first indication or the second indication is based at least in part on one or more of:
an elapse of a threshold amount of time; or
a cessation of application of the first fluid.

9. The sensor pod of claim 1 , wherein the first sensing surface comprises a lens, a shield, a windscreen, a casing, or a radome.

10. The sensor pod of claim 1 , further comprising a supply harness coupleable to a vehicle, the supply harness comprising one or more of power, liquid, or pressurized air.

11. A system comprising:
a sensor pod comprising a horizontal plane accommodating multiple sensors, a first sensor of the multiple sensors extending radially outward from a center of the sensor pod parallel to the horizontal plane in a first direction and having a first sensing surface facing outward that is substantially perpendicular to the horizontal plane, and a second sensor of the multiple sensors extending radially outward from the center of the sensor pod parallel to the horizontal plane in a second direction distinct from the first direction and having a second sensing surface facing outward that is substantially perpendicular to the horizontal plane;
a first baffle structure longitudinally disposed around a first periphery of the first sensor and interposed between the first sensor and an outer shell of the sensor pod, the first baffle structure comprising a first crumple zone configured to absorb energy from a first force of a first impact and plastically deform during the first impact when the first impact force is greater than a first impact force threshold;
a second baffle structure longitudinally disposed around a second periphery of the second sensor and interposed between the second sensor and the outer shell of the sensor pod, the second baffle structure comprising a second crumple zone configured to absorb energy from a second force of a second impact and plastically deform during the second impact when the second impact force is greater than a second impact force threshold;
a first plurality of nozzles coupled to the first baffle structure and disposed at the first sensor, a first nozzle of the first plurality of nozzles configured to apply a first fluid and a second nozzle of the first plurality of nozzles configured to apply a second fluid;
a second plurality of nozzles coupled to the second baffle structure and disposed at the second sensor, a third nozzle of the second plurality of nozzles configured to apply the first fluid and a fourth nozzle of the second plurality of nozzles configured to apply the second fluid;
a manifold configured to distribute the first fluid and the second fluid to the multiple sensors;
a first cylindrical sensor extending outwardly from a top surface of the sensor pod along a vertical axis of the sensor pod; and
a second cylindrical sensor extending outwardly from a bottom surface of the sensor pod at an angle to the vertical axis of the sensor pod.

12. The system of claim 11 , wherein the first nozzle is
configured to apply the first fluid at an oblique angle to the first sensing surface.

13. A vehicle comprising:
a sensor pod comprising a horizontal plane accommodating a plurality of sensors, a first sensor, and a second sensor, the first sensor extending radially outward from a center of the sensor pod in a first direction parallel to the hor

Assignees

• Zoox Inc

Inventors

• Adams Derek
• Johnson Daniel Glenn
• Labadie Christopher William
• Mcmichael Ryan
• Miller Daniel
• Mitros Peter Thomas
• Thakur Anubhav
• Warga Joseph Patrick
• Yi Austin In-Jei

Classifications

• B08B3/02 Primary

  Cleaning by the force of jets or sprays · CPC title

• B60S1/52 Primary

  Arrangement of nozzles; {Liquid spreading means}(nozzles per se B05B) · CPC title

• B08B5/02

  Cleaning by the force of jets, e.g. blowing-out cavities {(airguns or nozzles per se B05B1/005)} · CPC title

• B60S1/54

  using gas, e.g. hot air · CPC title

• G01S7/4004

  of parts of a radar system · CPC title