Portable plug-in electric vehicle alternating current power adapter and method of use

Patent metadata

Field	Value
Publication number	US-11760216-B2
Application number	US-202117348099-A
Country	US
Kind code	B2
Filing date	Jun 15, 2021
Priority date	Jun 15, 2021
Publication date	Sep 19, 2023
Grant date	Sep 19, 2023

Abstract

A portable alternating current (AC) power adapter system for a plug-in electric vehicle (PEV) having a high voltage (HV) battery system and configured for bi-directional charging includes a charging connector including a first 240 volts AC (VAC) signal circuit, a second 240 VAC signal circuit, a 120 VAC ground circuit, and a proximity circuit comprising a resistor, the proximity circuit being configured to wake-up the PEV when the charging cable is connected to the plug-in charging port, and a charging power panel electrically coupled to the charging connector and including a charge plug port connected to the first and second 240 VAC signal circuits and the 120 VAC ground circuit and configured to be connected to a 120 VAC or 240 VAC external load, and a switching relay connected to the proximity circuit and configured to transition on/off to disable/enable exporting power from the HV battery system.

First claim

What is claimed is:

1. A portable alternating current (AC) power adapter system for a plug-in electric vehicle (PEV) having a high voltage (HV) battery system and being configured for bi-directional charging, the system comprising:
a charging cable;
a charging connector configured to connect to a plug-in charging port of the PEV, the charging connector including:
a first 240 volts AC (VAC) signal circuit;
a second 240 VAC signal circuit;
a 120 VAC ground circuit; and
a proximity circuit comprising a resistor, the proximity circuit being configured to wake-up the PEV when the charging cable is connected to the plug-in charging port; and

a charging power panel electrically coupled to the charging connector via the charging cable and including:
a charge plug port connected to the first and second 240 VAC signal circuits and the 120 VAC ground circuit and configured to be connected to a 120 VAC or 240 VAC external load; and
a switching relay connected to the proximity circuit and configured to transition on/off to disable/enable exporting power from the HV battery system of the PEV.

2. The portable AC power adapter system of claim 1 , wherein the charging connector further comprises a physical switch configured to be operated by a user to control the proximity circuit to control a state of the proximity circuit to connect/disconnect the charging connector to/from the plug-in charging port of the PEV.

3. The portable AC power adapter system of claim 2 , wherein the charging power panel further comprises an indicator light indicative of a status of the charge plug port.

4. The portable AC power adapter system of claim 1 , wherein the 120 VAC ground circuit is configured to allow current to flow therethrough to accommodate for unbalanced power being carried through the first and second 240 VAC signal circuits.

5. The portable AC power adapter system of claim 4 , wherein the first and second 240 VAC signal circuits and the 120 VAC ground circuit are all independent from each other.

6. The portable AC power adapter system of claim 1 , wherein the PEV is configured for bi-directional charging via two switching relays and a direct current (DC) to AC (DC-DC) converter of an on-board charging module (OBCM) of the PEV.

7. The portable AC power adapter system of claim 1 , wherein the portable AC power adapter system is portable in that it can be disconnected and transported for use amongst a plurality of PEVs having a same-type of the plug-in charging port.

8. The portable AC power adapter system of claim 1 , wherein the charging power panel further comprises an AC to direct current (AC-DC) converter to step down power being carried through at least one of the first and second 240 VAC signal circuits to provide power to recharge the internal battery for initial power of the controls and if this internal battery is low of energy the universal serial bus (USB) port is connected to the vehicle port to recharge it and allow operation.

9. A plug-in electric vehicle (PEV) system, comprising:
a PEV including:
an electrified powertrain comprising a high voltage (HV) battery system,
an on-board charging module (OBCM) comprising two relays for providing bi-directional charging of/from the HV battery system,
a plug-in charge port comprising a first 240 volts AC (VAC) signal circuit, a second 240 VAC signal circuit, and a 120 VAC ground circuit; and

a portable AC power adapter system configured to be selectively connected to the plug-in charge port for exporting power from the HV battery system of the PEV, the portable AC power adapter system including:
a charging cable,
a charging connector comprising the first and second 240 VAC signal circuits, the 120 VAC ground circuit, and a proximity circuit comprising a resistor and being configured to wake-up the PEV when the charging cable is connected to the plug-in charging port, and
a charging power panel electrically coupled to the charging connector via the charging cable and including:
a charge plug port connected to the first and second 240 VAC signal circuits and the 120 VAC ground circuit and configured to be connected to a 120 VAC or 240 VAC external load, and
a switching relay connected to the proximity circuit and configured to transition on/off to disable/enable exporting power from the HV battery system of the PEV.

10. The PEV system of claim 1 , wherein the charging connector further comprises a physical switch configured to be operated by a user to control the proximity circuit to control a state of the proximity circuit to connect/disconnect the charging connector to/from the plug-in charging port of the PEV.

11. The PEV system of claim 10 , wherein the charging power panel further comprises an indicator light indicative of a status of the charge plug port.

12. The PEV system of claim 9 , wherein the 120 VAC ground circuit is configured to allow current to flow therethrough to accommodate for unbalanced power being carried through the first and second 240 VAC signal circuits.

13. The PEV system of claim 12 , wherein the first and second 240 VAC signal circuits and the 120 VAC ground circuit are all independent from each other.

14. The PEV system of claim 9 , wherein the portable AC power adapter system is portable in that it can be disconnected and transported for use amongst a plurality of PEVs having a same-type of the plug-in charging port.

15. The PEV system of claim 9 , wherein the charging power panel further comprises an AC to direct current (AC-DC) converter to step down power being carried through at least one of the first and second 240 VAC signal circuits to provide power to recharge the internal battery for initial power of the controls and if this internal battery is low of energy the universal serial bus (USB) port is connected to the vehicle port to recharge it and allow operation.

Assignees

• Scholer Richard A
• Petkus Michael J
• Lee Anson
• Linn Brandon S
• Fca Us Llc

Inventors

• Scholer Richard A
• Petkus Michael J
• Lee Anson
• Linn Brandon S

Classifications

• B60L53/16 Primary

  Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• Y02T90/14

  Plug-in electric vehicles · CPC title

• B60L53/22

  Constructional details or arrangements of charging converters specially adapted for charging electric vehicles · CPC title